ZY-HC hammer crusher — the line of vertical equipment for shredding and separating metal waste in industrial recycling plants. With three available models — ZY1000, ZY1200 and ZY1500 — this family of hammer crushers covers processing capacities from 800 kg/h up to 3,000 kg/h, for recycling operators of small, medium and large scale.
The system of rotary hammers made of manganese alloy steel, the spindle speed of up to 672 rpm and the active striking device ensure efficient shredding of heterogeneous materials — electric motors, printed circuit boards, radiators, cables and large ferrous and non-ferrous metals. The hydraulic access doors facilitate quick maintenance and the changing of wear parts without dismantling the equipment.
Key advantages of the ZY-HC hammer crusher
• Active striking device — the active striking system increases shredding efficiency compared with passive systems, reducing energy consumption per tonne processed and increasing the yield of metal fraction separation.
• Manganese alloy steel hammers — significantly higher resistance to abrasive wear compared with standard carbon steel. Extended service life of the wear parts, lower maintenance costs over the long term.
• Compact vertical design — a reduced floor footprint compared with horizontal crushers of equivalent capacity. Easy integration into existing recycling flows without restructuring the hall.
• Hydraulic doors for quick maintenance — access to the rotor, hammers and hobs is achieved without dismantling. The downtime for maintenance and replacement of wear parts is significantly reduced compared with models with conventional mechanical access.
• Integrated dust collection system — the equipment includes dust emission control solutions, reducing pollution in the hall and ensuring compliance with environmental and occupational health regulations.
• 2.2 kW hydraulic station included — all models include the hydraulic station for operating the doors and the active striking device. No separate hydraulic installation required.
• Material versatility — processes both ferrous and non-ferrous metals, electrical and electronic components, radiators and cables — a single piece of equipment for several metal waste streams.
• 60-month warranty — extended coverage for a hammer crusher in industrial production, with spare parts and technical support provided by UZINEX.
Technical specifications — ZY-HC hammer crusher, all models
| Parameter | ZY1000 | ZY1200 | ZY1500 |
|---|---|---|---|
| Processing capacity | 800–1.000 kg/h | 1.500–2.000 kg/h | 2.000–3.000 kg/h |
| Main motor power | 75 kW × 2 | 90 kW × 2 | 132 kW × 2 |
| Total installed power | 150 kW | 180 kW | 264 kW |
| Spindle speed (rpm) | 650 | 650 | 672 |
| Rotor diameter (mm) | 1.000 | 1.500 | 1.500 |
| Number of hammers | 2 | 4 | 2 |
| Hammer weight (kg) | 20 | 25 | 30 |
| Number of hobs | 36 | 36 | 36 |
| Hob weight (kg) | 40 | 40 | 42 |
| Striking device | Active | Active | Active |
| Hydraulic station power (kW) | 2,2 | 2,2 | 2,2 |
| Equipment weight (t) | 9 | 12 | 18 |
| Dimensions L×W×H (mm) | 1.200×1.200×3.000 | 1.500×1.500×3.200 | 1.800×1.800×3.500 |
How the ZY-HC hammer crusher works
The operating principle of this hammer crusher is based on the repeated impact of the rotary hammers against the introduced material. Material fed through the upper inlet comes into contact with the hammers mounted on the rotor, which rotate at 650–672 rpm. The impact fractures and disintegrates the material, separating the metal components from the non-metal ones.
The active striking device — unlike passive systems where the material is simply thrown by the hammers — exerts an additional directed force, increasing separation efficiency and reducing the average size of the resulting fragments. The hobs (36 per model) act as secondary impact surfaces, completing the shredding process before the material exits through the lower sorting grate.
The result is a shredded metal fraction of controlled size, ready for magnetic or density separation in the following stages of the recycling line. A ZY-HC hammer crusher eliminates the need for manual pre-cutting of large electric motors and other bulky components.
Industrial applications for the ZY-HC hammer crusher
The ZY-HC range is a hammer crusher designed for industrial recycling operators who process large volumes of heterogeneous metal waste. The main applications cover the most valuable recycling streams in the secondary metals industry.
Recycling electric motors is the main application for this hammer crusher . Used electric motors contain high-value copper in the windings, iron in the stator and rotor, and aluminium in the housings. Direct shredding in the ZY-HC eliminates costly manual dismantling and enables efficient separation of the fractions through subsequent automated methods.
Processing printed circuit boards (PCBs) from electronic waste is the second major application. PCBs contain gold, silver, palladium and copper in concentrations higher than natural ores. A ZY-HC hammer crusher reduces PCBs to fine granules, preparing the material for hydrometallurgy or pyrometallurgy in the precious-metal recovery stages.
Recycling aluminium and copper radiators, electric cables and various ferrous and non-ferrous metal components completes the range of applications — all processed efficiently with the same equipment, reducing the need for dedicated machinery per waste stream.
Choosing the right model — ZY1000, ZY1200 or ZY1500
The correct selection of the hammer crusher model depends on the daily processing volume, the dominant type of material and the electrical power available in the plant.
• ZY1000 — 800–1.000 kg/h — for recycling operators with medium volume, 1–2 work shifts. Total power 150 kW, weight 9 tonnes. Suitable for halls with standard medium-voltage electrical installations and spaces with a height of 4–5 m.
• ZY1200 — 1.500–2.000 kg/h — for operators with high volume or continuous processing across 3 shifts. Total power 180 kW, weight 12 tonnes. Larger rotor (1.500 mm) for superior fragmentation capacity of bulky pieces.
• ZY1500 — 2.000–3.000 kg/h — for large-capacity industrial plants. Total power 264 kW, weight 18 tonnes. Slightly higher spindle speed (672 rpm) for maximum separation yield. Requires a reinforced foundation and a high-power electrical installation.
Frequently asked questions about the ZY-HC hammer crusher
What maximum material dimensions can the ZY-HC process?
The upper feed inlet of this hammer crusher accepts electric motors and metal components of dimensions that fit within the rotor opening (1.000–1.500 mm depending on the model). Very large pieces require pre-cutting with hydraulic shears or a guillotine before feeding. UZINEX engineers assess compatibility with specific materials on request — free technical consultancy here .
What electrical requirements does installing a ZY-HC have?
The ZY-HC models require a three-phase supply at the standard industrial voltage (380V / 50Hz). The total installed power ranges between 150 kW (ZY1000) and 264 kW (ZY1500). Installation requires a dedicated electrical panel with appropriate protections and, for the ZY1200 and ZY1500 models, verification of the supply transformer capacity. UZINEX provides the complete electrical diagram for the installation project.
How often must the hammers and hobs be replaced?
The service life of the manganese alloy steel hammers depends on the processed material and the daily volume. When processing electric motors, typical intervals are 300–600 operating hours for hammers and 500–1.000 hours for hobs. UZINEX keeps wear parts in stock for all ZY-HC models, with rapid nationwide delivery. Details on the technical support page .
Is a special foundation required for installation?
Yes. Due to the vibrations generated during the shredding process, all ZY-HC hammer crusher models require a reinforced concrete foundation dimensioned according to the weight and dynamic forces of the equipment. UZINEX provides the foundation plan and the technical specifications needed by the structural designer. The UZINEX installation team supervises the assembly and carries out the commissioning.
Can the ZY-HC be integrated into an existing recycling line?
Yes. The compact vertical design of this hammer crusher facilitates integration into existing recycling lines, both upstream of the magnetic and eddy current separators and downstream of the pre-cutting equipment. UZINEX engineers assess the configuration of the existing line and propose the optimal integration solution — free process-flow consultancy .
Is it eligible for EU funding?
Yes. UZINEX is a member of the Enterprise Europe Network and supplies equipment for EU-funded projects, including for the recycling and circular economy sector. The complete technical documentation for funding applications is provided on request. Leasing options available on the credit and leasing page .
Why UZINEX for your hammer crusher
Acquiring an industrial hammer crusher is a major investment with direct implications for the productivity and profitability of the recycling operation. UZINEX fully covers the after-sales equation to maximise equipment availability.
• 60-month warranty — extended coverage for a hammer crusher in continuous industrial production.
• Wear parts in stock — hammers, hobs and critical components available in Iași for rapid nationwide delivery, without prolonged production stoppages.
• Transport and commissioning included — delivery to the plant site, assembly, calibration and operator training, included in the price of the equipment.
• Line integration consultancy — UZINEX engineers assess the existing recycling flow and propose the optimal configuration of complementary equipment.
• National technical support 24–48 hours — a network of technicians with national coverage, essential for minimising unplanned downtime.
• Eligible for EU funding — member of the Chamber of Commerce and Industry and the Enterprise Europe Network, with experience in supplying equipment for circular economy projects.
ZY-HC is the hammer crusher chosen by recycling operators who process significant volumes of metal waste and need reliable equipment, with available wear parts and local technical support — backed by UZINEX after every delivery.