ZY-HC horizontal scrap metal crusher — the high-capacity equipment series for the industrial shredding of ferrous and non-ferrous metal waste in volumes of 5 to 20 tonnes per hour. With three models — ZY-HC315, ZY-HC480 and ZY-HC630 — this scrap metal crusher family is intended for continuous-flow recycling operators that process electric motors, electronic waste, aluminium alloys, mixed ferrous metals and other bulky metallic materials.
The rotor with 11 steel discs, 66 pins and 110 axially suspended hammer heads, the housing protected with high-manganese cast steel plates, and the forced lubrication system with a temperature sensor define a scrap metal crusher built for continuous industrial production — not for occasional use. The integrated magnetic separation system recovers the ferrous fractions from the shredded material directly within the processing line.
Key advantages of the ZY-HC horizontal scrap metal crusher
• Capacity 5–20 tonnes/hour — the three models cover the full spectrum from medium installations (ZY-HC315, 5–8 t/h) to high-capacity industrial lines (ZY-HC630, 12–20 t/h). Precise selection for the real processing volume, without oversizing or risk of overload.
• Rotor with 110 hammer heads — 11 steel discs mounted on the horizontal shaft, each with 6 pins and 10 axially suspended hammer heads. The uniform distribution of impact force along the entire length of the rotor ensures homogeneous shredding and reduces asymmetric component wear.
• High-manganese cast steel wear plates — the interior of the housing is protected with high-manganese cast steel plates, the standard material for applications with severe impact at high speeds. Significantly longer service life than carbon steel under impact loads with dense scrap metal.
• Forced lubrication system with temperature sensor — the main shaft benefits from pressurised oil lubrication and cooling, with continuous temperature monitoring. It protects the main bearings — the highest-cost components to replace — and allows stable operation at high speeds over long periods.
• Integrated magnetic separation — the magnetic separation system in the discharge line extracts the ferrous fractions from the shredded material automatically, without manual intervention. It reduces operating costs and increases the purity of the recovered fractions.
• Vibrating and belt conveyor transport — the discharge of shredded material is handled by a combined vibrating and belt conveyor system, ensuring continuous flow without build-ups that would reduce capacity.
• Heavy-gauge steel housing — the main structure of thick steel provides the rigidity needed to absorb the vibrations generated by continuous impact at 315–630 kW installed power, without long-term structural deformation.
• 60-month warranty — extended coverage for a scrap metal crusher in a continuous industrial production regime, with spare parts and technical support provided by UZINEX.
Technical specifications — ZY-HC horizontal scrap metal crusher, all models
| Parameter | ZY-HC315 | ZY-HC480 | ZY-HC630 |
|---|---|---|---|
| Processing capacity | 5–8 t/h | 8–12 t/h | 12–20 t/h |
| Motor power (kW) | 315 | 480 | 630 |
| Dimensions L × W × H (m) | 4,5 × 2,2 × 4,9 | 5,8 × 2,5 × 5,5 | 6,2 × 2,8 × 5,8 |
| Equipment weight (kg) | 3.000 | 4.000 | 5.500 |
| Rotor | 11 steel discs | 6 pins/disc | 10 hammer heads/pin = 110 heads total | ||
| Interior protection | High-manganese cast steel plates | ||
| Shaft lubrication | Forced oil lubrication + temperature sensor | ||
| Discharge system | Vibrating transport + belt conveyor | ||
| Magnetic separation | Included — automatic extraction of ferrous fractions |
How to tell the ZY-HC horizontal scrap metal crusher apart from the vertical variant
UZINEX offers two families of hammer crushers for metal recycling — vertical (ZY-HC vertical, 800 kg/h–3 t/h) and horizontal (ZY-HC315–630, 5–20 t/h). The right choice depends on the processing volume and the dominant material type.
The horizontal variant — this scrap metal crusher — is designed for large volumes of dense scrap: crushed cars, auto parts, metal structures, containers and large ferrous materials. The 315–630 kW power and the massive rotor with 110 hammer heads generate the impact force needed to fragment materials with high specific mass.
The ZY-HC vertical variant is optimised for lighter materials — small electric motors, PCBs, radiators — where material density is lower and daily volumes are below 3 tonnes/hour. If your volume and material type match the description of the horizontal crusher, the vertical variant will be undersized and will lead to premature wear.
Industrial applications for the ZY-HC horizontal scrap metal crusher
The ZY-HC horizontal range is a scrap metal crusher chosen by continuous-flow scrap collection and processing centres, by auto recycling operators and by integrated mixed-metal-waste processing facilities.
Auto recycling centres use this scrap metal crusher to fragment bodyshells, mechanical parts and metal structures resulting from the dismantling of end-of-life vehicles. The 5–20 t/h capacity allows several complete vehicles to be processed within the same shift, reducing the cost per processed tonne compared with smaller equipment running multiple work shifts.
Industrial scrap collection operators use this equipment to process the mixed ferrous and non-ferrous metal waste resulting from industrial demolitions, production-line refurbishments and the scrapping of worn-out equipment. The integrated magnetic separation system automatically separates the ferrous fractions from the non-ferrous ones, maximising recovery value without additional manual sorting.
High-volume electronic waste processing facilities use the ZY-HC horizontal crusher for the primary fragmentation of large equipment — servers, transformers, electrical panels, industrial motors — before the advanced separation of valuable fractions through hydrometallurgical or pyrometallurgical methods.
The magnetic separation system — automatic recovery of ferrous fractions
The magnetic separation system included as standard in the discharge line of this scrap metal crusher adds an automatic separation stage at no additional equipment cost or dedicated labour.
The shredded material discharged through the vibrating conveyor and the belt conveyor passes through a magnetic field that attracts and retains the ferrous fractions, separating them from the non-ferrous and non-metallic fractions. The ferrous and non-ferrous fractions are collected in separate streams, each with a different commercial value on the secondary metals market.
For an operator processing 8–12 tonnes/hour of mixed metal waste, automatically separating the ferrous from the non-ferrous fractions represents a significant difference in revenue per processed tonne compared with selling unseparated material as generic scrap.
Frequently asked questions about the ZY-HC horizontal scrap metal crusher
What maximum material dimensions can the ZY-HC horizontal process?
The feed opening of this scrap metal crusher accepts metal parts with dimensions compatible with the rotor opening of the specific model. Very large parts (whole bodyshells, large structural-steel assemblies) require pre-fragmentation with hydraulic shears or an industrial guillotine before feeding. UZINEX engineers assess compatibility with your specific materials and recommend the complementary pre-fragmentation equipment — free technical consultancy.
What electrical requirements does installation involve?
The ZY-HC horizontal models require industrial three-phase power with a rating of 315 kW (ZY-HC315), 480 kW (ZY-HC480) or 630 kW (ZY-HC630). Installation requires verifying the capacity of the transformer station, a dedicated electrical panel with high-power protection, and supply cables sized accordingly. UZINEX provides the complete electrical diagram for the installation project and can recommend firms specialising in high-power industrial electrical installations.
What foundation does the equipment require?
Due to the weight (3.000–5.500 kg) and the vibrations generated at 315–630 kW, all ZY-HC horizontal scrap metal crusher models require a reinforced concrete foundation designed by a structural engineer. UZINEX provides the foundation plan with the dimensions and reinforcement specifications needed by the structural designer. The foundation must be poured and cured before the equipment is delivered.
How often do the hammer heads need replacing?
The service life of the hammer heads depends on the material processed and the daily volume. When processing dense scrap with abrasive content, typical intervals are 500–1.000 operating hours. UZINEX keeps hammer heads and wear plates in stock for all ZY-HC models — details on the technical support page. Preventive planning of wear-part replacements eliminates costly unplanned downtime.
Can it be integrated into an existing recycling line?
Yes. This scrap metal crusher can be integrated as a primary or secondary fragmentation stage in recycling lines fed by belt conveyor, conveyor or crane. The vibrating-and-belt discharge system allows direct connection to downstream sorting and separation equipment. UZINEX engineers assess the configuration of your existing line — free process-flow consultancy.
Is it eligible for European funding?
Yes. UZINEX is a member of the Enterprise Europe Network and supplies equipment for projects financed through European funds, including for the recycling, circular economy and resource-efficiency sector. Complete technical documentation for funding applications is provided on request. Leasing options on the credit and leasing page.
Why UZINEX for your scrap metal crusher
A 315–630 kW scrap metal crusher that stops unexpectedly means direct losses proportional to its processing capacity. UZINEX removes this equation through complete after-sales services for high-power industrial installations.
• 60-month warranty — extended coverage for an industrial scrap metal crusher in a continuous production regime.
• Wear parts in stock — hammer heads, manganese plates, bearings and critical components available in Iași for fast nationwide delivery.
• Transport and commissioning included — delivery to the installation site, assembly, calibration, load testing and operator training included in the equipment price.
• Nationwide technical support 24–48 hours — a network of technicians with national coverage, essential for minimising downtime on high-power equipment.
• Line-integration consultancy — UZINEX engineers assess your existing recycling flow and propose the complementary equipment required (pre-fragmentation shears, conveyor systems, eddy current separators) for a complete optimised line.
• Eligible for European funding — member of the Chamber of Commerce and Industry and the Enterprise Europe Network, with complete documentation for public or private procurement files financed through European funds.
The ZY-HC horizontal is the scrap metal crusher chosen by continuous-flow recycling operators that need real capacity of 5–20 tonnes/hour, proven reliability under heavy loads and technical support available nationwide — backed by UZINEX after every delivery.