Industrial integrator · Romania
Uzinex — utilaje & echipamente pentru industrie
Labeling and filling equipment

Automatic Side Labeling Machine KPW-QC160

Product code: UZX-064

KPW-QC160: automatic side labeling machine for cylindrical bottles, 60–120 containers/min, label 30–160mm…

Labeling type
Automatic side labeling (cylindrical surface of the container)
Labeling speed
60–120 containers/minute
Label width (min–max)
30–160 mm
Container diameter (min–max)
20–120 mm
— Date tehnice

Specificații tehnice

Labeling typeAutomatic side labeling (cylindrical surface of the container)
Labeling speed60–120 containers/minute
Label width (min–max)30–160 mm
Container diameter (min–max)20–120 mm
Label typeSelf-adhesive on roll (transparent, film type, paper)
Container detection systemOptical sensors
Control systemDigital panel with touchscreen
Touchscreen adjustmentsSpeed, label position (vertical + angular), sensors
Safety functionAutomatic stop on label-out or jam
Body materialStainless steel and aluminum
Power supply220V, 50/60Hz
Net weight~80–100 kg
Production line integrationCompact, integrable in line with conveyor
About this equipment

The KPW-QC160 automatic side labeling machine is the industrial equipment for applying self-adhesive labels onto the side surface of cylindrical containers — at a rate of 60–120 containers per minute, with labels of 30–160 mm width, for containers with a diameter of 20–120 mm, with automatic optical container detection, touchscreen control, a stainless steel and aluminum body and a weight of 80–100 kg at 220V single-phase.

The KPW-QC160 automatic side labeling machine applies labels onto bottles, vials and cylindrical containers in a fully automatic continuous flow — the operator loads the label roll and the containers onto the conveyor, while the equipment detects each container through optical sensors, synchronizes the label advance with the conveyor speed and applies the label at the exact position programmed on the touchscreen, without per-cycle intervention and without positioning variations from one container to another. Key Advantages of the KPW-QC160 Automatic Side Labeling Machine

• 60–120 containers per minute — continuous flow without stops between cycles — the KPW-QC160 automatic side labeling machine labels 60–120 containers per minute in continuous operation; at the maximum speed of 120 containers per minute, the equipment processes 7,200 containers per hour — output impossible to match through manual labeling, where an operator labels at most 300–500 containers per hour under optimal conditions.

• Labels 30–160 mm wide — full coverage of standard formats — the KPW-QC160 automatic side labeling machine accepts self-adhesive label rolls with a width from 30 mm (narrow labels for small eye, ear or injection vials) up to 160 mm (standard labels for 0.5–1L bottles); the full range of widths covers practically all label formats used in the pharmaceutical, cosmetic, food and chemical industries without changing the equipment.

• Container diameter 20–120 mm — from vials to canisters — the KPW-QC160 automatic side labeling machine is compatible with cylindrical containers with a diameter from 20 mm (vials and syringe bottles) up to 120 mm (1L bottles, cosmetic canisters or industrial containers); adjusting for a new container diameter is done by adjusting the conveyor side guides and the pressure of the label application roller, without replacing components.

• Automatic detection via optical sensors — exact application on every container — the KPW-QC160 automatic side labeling machine uses optical sensors that detect the presence of the container on the conveyor and automatically synchronize the label application moment with the container position; the label is applied at the same height and with the same angular rotation on each container in the batch, regardless of the variations in spacing between containers on the conveyor.

• Touchscreen — quick setup, parameters visible in real time — the KPW-QC160 automatic side labeling machine has a touchscreen interface for setting and adjusting all labeling parameters: conveyor speed, vertical and angular label position, detection sensor sensitivity and label roll feed speed; the operator sees all current parameters on the screen and can make adjustments without stopping production.

• Standard self-adhesive rolls — labels from any printing shop — the KPW-QC160 automatic side labeling machine uses standard self-adhesive label rolls available from any printing shop or labeling materials supplier; there are no proprietary format constraints or specific suppliers; the roll width is adjusted within the 30–160 mm range to fit the equipment's roll support.

• Automatic stop on label-out or jam — the KPW-QC160 automatic side labeling machine automatically detects depletion of the label roll or jams in the application zone and stops the conveyor to prevent unlabeled containers from advancing in the production line; the visual indication on the touchscreen shows the reason for the stop, allowing the operator to quickly remedy the situation and resume production.

• Stainless steel and aluminum — resistance to moisture and cleaning chemicals — the KPW-QC160 automatic side labeling machine has a body made of stainless steel and aluminum, materials resistant to the corrosion caused by moisture and by the cleaning chemical solutions used in food, pharmaceutical and cosmetic production halls; the smooth surfaces facilitate periodic disinfection in accordance with the hygiene standards of the food and pharmaceutical industry.

Technical Specifications — KPW-QC160 Automatic Side Labeling Machine

ParameterValue
ModelKPW-QC160
Labeling typeAutomatic side labeling (cylindrical surface of the container)
Labeling speed60–120 containers/minute
Label width (min–max)30–160 mm
Container diameter (min–max)20–120 mm
Label typeSelf-adhesive on roll (transparent, film type, paper)
Container detection systemOptical sensors
Control systemDigital panel with touchscreen
Touchscreen adjustmentsSpeed, label position (vertical + angular), sensors
Safety functionAutomatic stop on label-out or jam
Body materialStainless steel and aluminum
Power supply220V, 50/60Hz
Net weight~80–100 kg
Production line integrationCompact, integrable in line with conveyor

Label Types Compatible with the KPW-QC160 Automatic Side Labeling Machine

The KPW-QC160 automatic side labeling machine accepts all the main types of self-adhesive labels used in the labeling industry, provided that the roll width falls within the 30–160 mm range:

• Self-adhesive labels on paper backing — the most frequently used type with the KPW-QC160 automatic side labeling machine; available in matte, semi-gloss or gloss finish, printed with standard or thermal ink; suitable for products with a medium shelf life and for environments without excessive moisture.

• Self-adhesive labels on film backing (PP, PE, PET) — labels resistant to moisture, grease and cleaning chemical agents; the KPW-QC160 automatic side labeling machine applies film-type labels onto containers in the cosmetic, pharmaceutical and food industries where the containers come into contact with water or with liquid food products; the transparent finish (no-label look) allows the contents to be seen through the label.

• Transparent labels — "no-label" effect — the KPW-QC160 automatic side labeling machine applies transparent self-adhesive labels onto PET or clear-glass vials for the no-label look required in the premium cosmetic and food industry; the equipment's optical sensors are calibrated for correct detection of the registration mark on transparent labels.

• Security and holographic labels — the KPW-QC160 automatic side labeling machine applies security, holographic or tamper-evident labels onto pharmaceutical and cosmetic containers; automatic application at constant speed ensures complete and uniform adhesion of security labels, essential for the functionality of the security elements integrated into the label.

Applications — Which Industries Use the KPW-QC160 Automatic Side Labeling Machine

• Pharmaceutical industry — medicine, syrup and supplement vials — the KPW-QC160 automatic side labeling machine is the standard equipment for labeling vials of liquid medicines, syrups, nutritional supplements and OTC pharmaceutical products with a diameter of 20–80 mm; the positioning accuracy ensures that the mandatory information on the label (indications, contraindications, batch, expiry date) is visible and legible in accordance with the regulatory requirements of the pharmaceutical industry; the speed of 60–120 containers/minute allows efficient labeling of large production runs at industrial pharmacies.

• Cosmetics industry — shampoo, cream and perfume bottles — the KPW-QC160 automatic side labeling machine labels bottles of shampoos, conditioners, creams, gels and perfumes with a diameter of 40–120 mm with matte or glossy self-adhesive labels; the uniformity of application and the exact alignment of the label on the bottle circumference are critical for the presentation of cosmetic products on the shelf, where a millimeter of variation in label positioning is noticeable to the consumer.

• Food industry — sauce, oil and beverage bottles — the KPW-QC160 automatic side labeling machine labels bottles of oil, sauce, vinegar, juices and beverages with a diameter of 60–100 mm in accordance with food labeling requirements; the equipment's stainless steel and aluminum materials comply with hygiene standards for food production spaces; the moisture-resistant film-type labels applied by the KPW-QC160 automatic side labeling machine withstand condensation and handling in high-humidity environments.

• Chemical industry — cleaning products and disinfectants — the KPW-QC160 automatic side labeling machine labels containers of cleaning products, disinfectants and chemical solutions with a diameter of 40–120 mm; the self-adhesive labels on PP or PE film backing withstand the chemical agents in the container contents and the moisture of the production environment; the speed of 60–120 containers/minute is suitable for medium-to-large-volume chemical production lines.

• Beverage industry — water, beer and natural juice bottles — the KPW-QC160 automatic side labeling machine, integrable into beverage labeling lines, labels still and carbonated water bottles, beer bottles and juice containers with a diameter of 60–80 mm at a rate of 60–120 pieces per minute; synchronization with the existing line conveyors is achieved by adjusting the speed from the touchscreen.

• Lubricant and technical product manufacturers in cylindrical containers — the KPW-QC160 automatic side labeling machine labels bottles of lubricants, technical fluids and automotive maintenance products with a diameter of 40–120 mm; the oil- and solvent-resistant film-type labels applied by the KPW-QC160 automatic side labeling machine remain adhered to the container surface throughout the product's service life.

The KPW-QC160 Automatic Side Labeling Machine versus Manual Labeling

Manual labeling of cylindrical vials with self-adhesive labels applied by hand is the current practice in small production workshops, but it generates quality and cost problems that become visible as volumes increase:

• Constant positioning vs. manual variability — the KPW-QC160 automatic side labeling machine applies each label at the same height and with the same angular rotation on the container; manual labeling produces labels applied crookedly, at different heights or with air bubbles under the label, visible upon inspection of the finished batch and a source of complaints from the distribution chain.

• 60–120 containers/minute vs. 5–10 by hand — a skilled operator manually labels at most 5–10 bottles per minute with self-adhesive labels; the KPW-QC160 automatic side labeling machine produces 12–24 times more in the same time, freeing the operator for higher-value-added activities in the production line.

• Zero label waste vs. losses from incorrect manual application — the KPW-QC160 automatic side labeling machine applies the label correctly on the first attempt on every container; manual application produces incorrectly positioned labels that must be peeled off and discarded, generating labeling material losses and wasted time for correction.

• Complete traceability vs. no automatic record — the KPW-QC160 automatic side labeling machine with touchscreen allows monitoring the number of containers labeled per session and setting production alerts; manual labeling produces no productivity data usable for monitoring line efficiency.

Frequently Asked Questions about the KPW-QC160 Automatic Side Labeling Machine

Can the KPW-QC160 automatic side labeling machine label bottles of irregular shapes (oval, triangular)?

The KPW-QC160 automatic side labeling machine is optimized for containers with a circular cross-section (cylindrical); containers with oval or polygonal cross-sections can be processed if the distance from the axis of rotation to the side surface remains constant over the label application zone; for complex irregular shapes, UZINEX engineers assess compatibility on request before purchase. How long does it take to change the label roll on the KPW-QC160 automatic side labeling machine?

The KPW-QC160 automatic side labeling machine has a single-roll feed system that allows replacing the empty roll with a new one in a few minutes without tools; the start of the new roll is spliced to the end of the finished roll and threaded through the strip guides; the training at commissioning fully covers the roll-changing procedure. Can the KPW-QC160 automatic side labeling machine apply two labels onto the same container (front and back)?

The KPW-QC160 automatic side labeling machine in the standard configuration applies one label per container onto the side surface; for applying two different labels (front and back), two labeling units or a configurable model with two labeling heads are required; UZINEX engineers analyze the required configuration and recommend the suitable solution on request. What maximum label roll size does the KPW-QC160 automatic side labeling machine accept?

The KPW-QC160 automatic side labeling machine accepts label rolls with a standard warehouse outer diameter; the roll width must fall within the 30–160 mm range; other core dimensions (38mm or 76mm) are specified at order together with UZINEX engineers to confirm compatibility with the equipment's roll support. Why Choose UZINEX for the KPW-QC160 Automatic Side Labeling Machine

The KPW-QC160 automatic side labeling machine is precision equipment where calibration of the detection sensors, correct setting of the label feed speed relative to the conveyor speed and adjustment of the application roller pressure for the specific type of label and container are essential for labeling quality in production.

• Pre-purchase consulting — verification of compatibility with your containers and labels — UZINEX engineers verify the container diameters, the label widths and the desired production speed to confirm that the KPW-QC160 automatic side labeling machine covers all formats and that the speed of 60–120 containers/minute is suitable for the pace of the existing line.

• Free shipping and commissioning included — the KPW-QC160 automatic side labeling machine is delivered free of charge anywhere in Romania; at commissioning, UZINEX engineers calibrate the optical sensors for the client's container and label type, set the positioning parameters on the touchscreen and train the operators in operation, roll changing and periodic cleaning.

• Extended 60-month warranty and spare parts in stock — the KPW-QC160 automatic side labeling machine comes with a 60-month warranty; the wear components — the label application roller, the optical sensors, the feed belts and the electronic control module — are kept permanently in stock at UZINEX for fast intervention.

• National service with 24–48h response — UZINEX service engineers intervene on site anywhere in Romania; for production lines where the automatic side labeling machine is the sole labeling station, any unplanned stop blocks the entire shipping flow and UZINEX prioritizes these interventions.

• Financing through loans and leasing — financing solutions are available for the purchase of the KPW-QC160 automatic side labeling machine; the equipment qualifies for EU-funded projects as an investment in automating the labeling and packaging line.

• Complete range of labeling equipment — UZINEX offers complete solutions for industrial labeling; the KPW-QC160 automatic side labeling machine for cylindrical containers integrates into the portfolio of labeling and dosing equipment available at UZINEX, alongside the filling and capping machines and the container-processing equipment.

The KPW-QC160 automatic side labeling machine is the choice for any producer labeling cylindrical containers with a diameter of 20–120 mm at a rate of 60–120 pieces per minute — automatic application with optical sensors, a touchscreen for quick setup, labels of 30–160 mm width from any supplier, a stainless steel and aluminum body and simple power supply at 220V single-phase.