Automatic Filling Machine KPW-GZ8T | 8 Heads, 3000 Cont/Hour, ±1% Accuracy

The KPW-GZ8T automatic filling machine is the dosing equipment with 8 simultaneous filling heads, volume adjustable between 10 ml and 500 ml per container, a dosing accuracy of ±1%, a capacity of up to 3,000 containers per hour, an integrated anti-drip function, liquid-contact components made of food-grade SUS304 stainless steel and a PLC control system with touchscreen, at 220V single-phase — for low- and medium-viscosity liquids from the food, cosmetic, pharmaceutical and chemical industries.

The KPW-GZ8T automatic filling machine is the liquid-dosing solution for medium and large production where manual filling or equipment with 1–2 nozzles can no longer keep the required pace: the 8 simultaneous heads multiply the throughput 4–8 times versus 1–2-nozzle equipment, without proportionally increasing the occupied space or energy consumption; the ±1% accuracy per container eliminates both losses through overdosing and customer complaints caused by underdosing. Key Advantages of the KPW-GZ8T Automatic Filling Machine

• 8 simultaneous heads — production of up to 3,000 containers per hour — the KPW-GZ8T automatic filling machine fills 8 containers in parallel at each dosing cycle; at a sustained work pace, the total capacity reaches 3,000 containers per hour, a throughput impossible to achieve with filling equipment of 1–4 heads without doubling the workstation; the 8 simultaneous heads minimize the cycle time per container and maximize the utilization of the downstream conveyor.

• Accuracy ±1% — exact dosing on every container in the batch — the KPW-GZ8T automatic filling machine maintains a dosing accuracy of ±1% relative to the set volume throughout production; the dosing mechanism with peristaltic pump or piston ensures the same volume on the first and on the 3,000th container of the daily shift, eliminating variations caused by operator fatigue or by pressure fluctuations in the tank.

• Adjustable volume 10–500 ml — a single piece of equipment for the entire product range — the KPW-GZ8T automatic filling machine covers a volume range from 10 ml (perfume bottles, essences, extracts) up to 500 ml (juice bottles, oils, shampoos, cosmetic and cleaning products) from the PLC touchscreen, without changing nozzles or complex mechanical adjustments; a single piece of equipment serves the producer's entire range of formats.

• Anti-drip function — no contamination between cycles — the KPW-GZ8T automatic filling machine has an integrated anti-drip system that stops the liquid flow immediately after the end of dosing, preventing leaks between nozzles and containers during the transport interval; the anti-drip function eliminates product stains on the exterior of the containers (essential for labels that must adhere to clean surfaces) and reduces raw-material losses to zero between cycles.

• Food-grade SUS304 stainless steel — hygienic compliance for food and pharmaceuticals — the KPW-GZ8T automatic filling machine has all the components that come into contact with the liquid made of SUS304 stainless steel; the material is resistant to corrosion in contact with food acids, alkaline cleaning solutions and disinfectants, complying with the hygiene requirements of the food, pharmaceutical and cosmetic industry; the smooth surfaces facilitate quick cleaning at product change.

• PLC control with touchscreen — quick setup and real-time monitoring — the KPW-GZ8T automatic filling machine is controlled through the PLC interface with touchscreen from which the operator sets the dosing volume, the cycle speed and the number of active heads, without special technical knowledge; the panel displays the current working parameters in real time and allows saving dosing recipes for each product in the portfolio, reducing format-change times.

• Wide compatibility with liquids — food, cosmetics, pharmaceuticals, chemicals — the KPW-GZ8T automatic filling machine efficiently processes low- and medium-viscosity liquids: natural juices and beverages, liquid pharmaceutical solutions, fluid cosmetic products (micellar water, toner, serum), shampoos and shower gels, light edible and technical oils, cleaning solutions, disinfectants and laboratory reagents with compatible viscosity.

• Full automation — minimal manual intervention — the KPW-GZ8T automatic filling machine automatically performs container detection, simultaneous dosing on 8 heads and conveyor advance after each cycle; the operator supervises the line and refills the product tank; all dosing, timing and end-of-batch stop operations are performed automatically according to the recipe set on the PLC panel.

Technical Specifications — KPW-GZ8T Automatic Filling Machine

Liquids Compatible with the KPW-GZ8T Automatic Filling Machine — the Complete Range of Applications

The KPW-GZ8T automatic filling machine efficiently processes any low- to medium-viscosity liquid that can be pumped through the dosing mechanism with peristaltic pump or piston:

• Beverages and food liquids — the KPW-GZ8T automatic filling machine fills natural juices, nectars, still and carbonated water in small doses, syrups, vinegar, sunflower oil, olive oil and other low-viscosity edible vegetable oils; the SUS304 component in contact with the product complies with the hygiene standards of the food industry.

• Cosmetics and personal care products — the KPW-GZ8T automatic filling machine doses micellar waters, toners, hydrating serums, body lotions with a fluid viscosity, eau de parfum and colognes, fluid shampoos and hair conditioner with a liquid consistency, shower gel and similar products; volumes of 10–100 ml cover the standard retail and travel-size formats.

• Pharmaceutical solutions — the KPW-GZ8T automatic filling machine is suitable for low-viscosity liquid pharmaceutical forms: oral solutions, fluid syrups, oral rinse solutions, medical disinfectants and solutions for external use; the SUS304 stainless steel and the anti-drip function are essential in the context of the strict hygiene requirements of the pharmaceutical sector.

• Chemical and cleaning products — the KPW-GZ8T automatic filling machine fills surface disinfectants, cleaning solutions for household and industrial use, low-viscosity laboratory reagents, fluid automotive care products and other chemical liquids compatible with SUS304 stainless steel and with the dosing nozzle materials.

How the KPW-GZ8T Automatic Filling Machine Works — the Dosing Cycle

• Container feeding and detection — the empty containers are fed onto the conveyor; the detection sensor of the KPW-GZ8T automatic filling machine identifies the presence of the 8 containers under the dosing heads and automatically triggers the filling cycle.

• Simultaneous dosing on 8 heads — all 8 heads of the KPW-GZ8T automatic filling machine activate simultaneously and dose the volume set in the PLC with ±1% accuracy; the dosing cycle takes the same time for all 8 containers, regardless of viscosity variations within the equipment's compatibility limits.

• Anti-drip shut-off — at the end of dosing, the anti-drip mechanism of the KPW-GZ8T automatic filling machine instantly closes the flow at all 8 heads, with no residual leaks on the exterior of the containers or on the conveyor.

• Advance and cycle repetition — the conveyor automatically advances the filled batch and brings 8 new containers under the dosing heads; the KPW-GZ8T automatic filling machine resumes the cycle without manual pauses between batches.

The KPW-GZ8T Automatic Filling Machine versus Manual Filling and 1–2-Nozzle Equipment

• Versus manual filling — the KPW-GZ8T automatic filling machine eliminates the variability of manual filling, which produces volume differences of 5–15% between containers; at 3,000 containers per hour, a single operator supervises the line versus the 6–10 operators needed for the same volume with manual filling; the ±1% accuracy guarantees that each container in the batch has exactly the volume declared on the label.

• Versus 1–2-head dispensers — the KPW-GZ8T automatic filling machine produces 4–8 times more than a 1–2-head dispenser at the same cycle rate; for a producer with a need of 500–1,000 containers per hour, a 2-head dispenser can cope; at 2,000–3,000 containers per hour, the KPW-GZ8T with 8 simultaneous heads is the only cost-effective solution without doubling the number of filling stations.

• Versus filling lines with 12–20 heads — the KPW-GZ8T automatic filling machine with 8 heads is the mid-level solution that balances production capacity with investment cost and available space; producers with volumes under 5,000 containers per hour do not need rotary lines with 12–20 heads, which entail costs 3–5 times higher and require dedicated spaces and specialized technical personnel.

Industries and Applications — Where the KPW-GZ8T Automatic Filling Machine Is Used

• Beverage producers — juices, waters, edible oils — the KPW-GZ8T automatic filling machine at 3,000 containers per hour covers medium beverage production in formats of 200–500 ml; the compatibility with SUS304 and the ±1% accuracy ensure compliance with the nominal volumes declared on the packaging in accordance with the metrological regulations for prepackaged food products.

• Cosmetics and personal-care producers — the KPW-GZ8T automatic filling machine is ideal for cosmetics producers with broad portfolios of fluid products in formats of 10–500 ml; volume adjustment from the PLC allows quick format changes at each batch without stopping production for mechanical nozzle adjustments.

• Pharmaceutical industry — producers of oral and topical solutions — the KPW-GZ8T automatic filling machine with SUS304 stainless steel and an anti-drip function meets the hygiene requirements for filling liquid pharmaceutical solutions under controlled conditions; the ±1% accuracy is essential for pharmaceutical doses where the exact volume determines the active-ingredient concentration per container.

• Chemical and cleaning product producers — the KPW-GZ8T automatic filling machine fills disinfectants, cleaning solutions and fluid chemical products in formats of 50–500 ml in large volumes per shift; the stainless steel construction withstands contact with the alkaline or acidic formulations typical of cleaning products, without degrading the liquid-contact components.

• Liquid food supplement producers — the KPW-GZ8T automatic filling machine doses liquid food supplements, plant extracts, tinctures and nutritional solutions in 10–100 ml bottles with the accuracy required to comply with the recommended daily dose declared on the packaging.

Frequently Asked Questions about the KPW-GZ8T Automatic Filling Machine

Can the KPW-GZ8T automatic filling machine also dose viscous liquids — honey, dense syrup, gel?

The KPW-GZ8T automatic filling machine is designed for low- and medium-viscosity liquids; high-viscosity liquids such as honey, dense syrups, thick cosmetic gels or pastes require dosing equipment with pistons specialized for high viscosity or pumps with an eccentric rotor; UZINEX engineers assess compatibility with the viscosity of the specific product at the client's request, before purchase. How long does it take to change the dosing volume on the KPW-GZ8T automatic filling machine?

The KPW-GZ8T automatic filling machine allows changing the dosing volume directly from the PLC touchscreen, without stopping production and without mechanical adjustments; the operator enters the new target volume, the equipment automatically recalibrates the pumping cycle and produces the first containers at the new volume within a few seconds of confirmation. Can the KPW-GZ8T automatic filling machine be integrated into a production line with a conveyor and capping or labeling machines?

Yes. The KPW-GZ8T automatic filling machine is designed for in-line integration with downstream capping, labeling and packaging equipment; UZINEX engineers verify the compatibility of the cycle speeds and the conveyor dimensions when planning the complete line, ensuring synchronization of the KPW-GZ8T with the downstream equipment without bottlenecks or gaps in the flow. What is the cleaning frequency of the KPW-GZ8T automatic filling machine at product change?

The KPW-GZ8T automatic filling machine requires cleaning of the liquid circuit at each product change or at the end of the production shift; the SUS304 components withstand cleaning with hot water, food-grade detergents and standard disinfectants; the design of the dosing circuit allows quick disassembly of the nozzles and tubing for manual cleaning or CIP (Cleaning In Place) depending on the line's equipment. Why Choose UZINEX for the KPW-GZ8T Automatic Filling Machine

• Pre-purchase consulting — confirmation of compatibility with the viscosity and format of the product — UZINEX engineers verify the viscosity of the liquids to be dosed, the container formats (neck diameter, height, material type), the volumes and the desired production rate to confirm that the KPW-GZ8T automatic filling machine with 8 heads and 3,000 containers per hour covers the client's needs without over- or undersizing.

• Free shipping and commissioning included — the KPW-GZ8T automatic filling machine (~250 kg) is delivered free of charge anywhere in Romania; at commissioning, UZINEX engineers calibrate the dosing volume to the client's actual containers, check the anti-drip function and train the operator in using the PLC panel, changing the product and daily cleaning.

• Extended 60-month warranty and spare parts in stock — the KPW-GZ8T automatic filling machine comes with a 60-month warranty; the peristaltic tubing, the nozzles, the sealing gaskets and the PLC components are kept permanently in stock at UZINEX for fast intervention in case of wear.

• National service with 24–48h response — the UZINEX service network intervenes on site anywhere in Romania for any fault on the KPW-GZ8T automatic filling machine; line downtime is minimized through the availability of parts in stock and through the direct intervention of technicians in the field.

• Financing through loans and leasing — financing solutions are available for the purchase of the KPW-GZ8T automatic filling machine; the equipment qualifies for EU-funded projects as an investment in the automation and digitalization of production processes.

• Complete range for the bottling line — UZINEX offers complete equipment for the filling and capping line: the KPW-GZ8T automatic filling machine as the dosing station, capping equipment for sealing the containers and labeling machines for finishing the packaging — all available from UZINEX with integrated national service.

The KPW-GZ8T automatic filling machine is the automatic dosing solution for producers bottling low- and medium-viscosity liquids in volumes of 10–500 ml at rates of up to 3,000 containers per hour, with ±1% accuracy, 8 simultaneous heads, an anti-drip function, food-grade SUS304 stainless steel and PLC touchscreen control — at 220V single-phase, without the investment in high-speed rotary lines.