The KPW-LP800 round bottle disassembly machine is the controlled-rotation equipment for processing cylindrical containers with a diameter between 20 and 100 mm and a height between 30 and 120 mm — rotating the bottle at 10 revolutions per minute with a 0,2 kW motor at 220V/110V single-phase, for de-labeling, disassembly, perimeter inspection or preparation operations prior to cleaning, refilling or recycling.
The KPW-LP800 round bottle disassembly machine operates at the slow, controlled speed of 10 rpm, specifically designed not to damage fragile glass or rigid-plastic containers while rotating them completely in front of the operator or the inspection system; compatible with medicine bottles, cosmetic vials, laboratory containers and any cylindrical container with a diameter of 20–100 mm that requires uniform access to the entire side surface. Key Advantages of the KPW-LP800 Round Bottle Disassembly Machine
• 10 rpm — slow rotation for delicate processing without risk of damage — the KPW-LP800 round bottle disassembly machine rotates the containers at exactly 10 revolutions per minute, a speed calibrated so that the operator can perform de-labeling, inspection or disassembly operations uniformly across the entire circumference of the bottle without rushing or manually stopping the rotation; at 10 rpm, a container makes a full rotation in 6 seconds — sufficient for assisted manual de-labeling or for complete visual inspection of the label and surface.
• Diameter 20–100 mm — complete coverage from small vials to standard bottles — the KPW-LP800 round bottle disassembly machine processes cylindrical containers with a diameter from 20 mm (injection vials or ampoules) to 100 mm (jars, syrup bottles or bulky cosmetic containers); the diameter range covers practically all formats of cylindrical containers used in the pharmaceutical, cosmetic, food and laboratory industries without complex mechanical adjustments.
• Height 30–120 mm — from miniature containers to medium-height bottles — the KPW-LP800 round bottle disassembly machine supports containers with a height from 30 mm (small sample vials, eye or ear drop containers) to 120 mm (syrup bottles, perfume bottles, medium cosmetic containers); the height limits are determined by the gripping and rotation mechanism, which ensures the stability of the container throughout the processing cycle.
• 0,2 kW — the lowest power consumption in the category of container processing equipment — the KPW-LP800 round bottle disassembly machine consumes only 0,2 kW in continuous operation; the extremely low consumption makes it ideal for laboratories and workspaces where several pieces of equipment operate simultaneously on the same electrical circuit; the operational cost per hour of operation is practically negligible compared to any other industrial equipment in the same category.
• 220V/110V, 50/60Hz single-phase — compatible with any global electrical installation — the KPW-LP800 round bottle disassembly machine operates at both the standard European voltage of 220V/50Hz and the North American and Asian voltage of 110V/60Hz; the dual voltage and frequency compatibility allows the use of the equipment in any electrical network configuration without additional transformers or adapters.
• Continuous and uniform rotation — equal access to the entire side surface of the container — the KPW-LP800 round bottle disassembly machine maintains constant rotation at 10 rpm without speed variations or pulsations; the uniformity of the rotation is essential for assisted mechanical de-labeling where a speed variation would tear the label at wrong angles, damaging the surface of the container or leaving adhesive residue.
• Compatible with glass and rigid-plastic containers — without damaging the material — the KPW-LP800 round bottle disassembly machine grips and rotates cylindrical containers of glass, rigid plastic (PET, HDPE, PP) and other materials with sufficient mechanical strength to tolerate the gripping force of the rotation mechanism at 10 rpm; the low speed and calibrated gripping force minimize the risk of scratching or deforming the container surface.
• Immediate installation — without special work, without compressed air — the KPW-LP800 round bottle disassembly machine operates exclusively electrically without compressed air, without special connections and without a foundation or anchoring; connecting to the 220V or 110V outlet is sufficient for immediate startup; the equipment can be used on any stable work surface, on the laboratory bench or in the processing area of the production line.
Technical Specifications — KPW-LP800 Round Bottle Disassembly Machine
| Parameter | Value |
|---|---|
| Model | KPW-LP800 |
| Processable container type | Bottles and cylindrical (round) containers |
| Container diameter (min–max) | 20–100 mm |
| Container height (min–max) | 30–120 mm |
| Rotation speed | 10 rpm (revolutions per minute) |
| Motor power | 0,2 kW |
| Supply voltage | 220V / 110V, 50Hz / 60Hz, single-phase |
| Compatible container type | Glass, rigid plastic (PET, HDPE, PP) |
| Rotation | Continuous, uniform |
| Installation | On work surface, without anchoring |
| Power source | Electric (without compressed air) |
How the KPW-LP800 Round Bottle Disassembly Machine Works and What It Serves For
The term "disassembly" in the name of the KPW-LP800 round bottle disassembly machine describes the process of separating the container from its components — label, cap, safety film — through controlled rotation that ensures uniform access for the operator to the entire circumference of the bottle. The equipment does not cut, crush or destroy the containers; it rotates the bottle intact at low speed to facilitate manual or semi-manual processing operations:
• De-labeling — removing labels from round bottles — the KPW-LP800 round bottle disassembly machine rotates the container uniformly while the operator applies the removal solvent or the de-labeling tool; the continuous rotation at 10 rpm progressively exposes the entire surface of the label, eliminating the need to manually rotate the bottle and allowing more uniform and complete de-labeling compared to static processing.
• Perimeter inspection — uniform verification of the bottle surface — the KPW-LP800 round bottle disassembly machine rotates the bottle in front of the operator or the inspection camera, systematically exposing each sector of the side surface; in the pharmaceutical and food industries, visual or optical inspection of the entire circumference of the container is a quality requirement which, with the KPW-LP800 round bottle disassembly machine, is achieved without repetitive manual handling.
• Preparation for cleaning or refilling — the KPW-LP800 round bottle disassembly machine facilitates the complete removal of adhesive residue, partial labels or dirt from the surface of the bottles before cleaning, sterilization or refilling; the uniform rotation ensures that no area of the surface is missed during the preparation treatment.
• Component disassembly — removing safety films and warranty rings — the KPW-LP800 round bottle disassembly machine facilitates the removal of heat-shrink safety films, warranty bands and other circumferential components by the controlled rotation of the container while the operator applies the cutting or removal tool.
Applications — Where the KPW-LP800 Round Bottle Disassembly Machine Is Used
• Pharmaceutical industry — processing medicine vials — the KPW-LP800 round bottle disassembly machine is used in industrial pharmacies, quality control laboratories and pharmaceutical packaging lines for de-labeling medicine vials with a diameter of 20–60 mm, circumferential inspection of containers before approval or for disassembling returned containers; the low speed of 10 rpm and the gentle gripping force are essential for pharmaceutical borosilicate glass containers that do not tolerate abrupt handling.
• Recycling and secondary processing centers — the KPW-LP800 round bottle disassembly machine facilitates the de-labeling of bottles and vials collected for recycling through uniform rotation that allows faster label removal than static manual de-labeling; recycling centers that process large volumes of cosmetic and pharmaceutical vials with small diameters (20–60 mm) benefit from the increased productivity compared to fully manual processing.
• Research and analysis laboratories — the KPW-LP800 round bottle disassembly machine is used in laboratories to uniformly rotate sample containers while new labels are applied, codes are read or the contents are visually inspected through the transparent wall of the bottle; the controlled rotation at 10 rpm allows complete inspection of the container without repetitive handling that would introduce the risk of contamination or damage to the glass.
• Cosmetic industry — de-labeling vials for reformulation or rebranding — the KPW-LP800 round bottle disassembly machine facilitates the removal of labels from cosmetic vials with a diameter of 40–100 mm on reformulation or rebranding lines where the containers are refilled with a new product and relabeled; the uniform rotation reduces the adhesive residue left on the surface of the vial compared to static de-labeling.
• Food production — processing spice and small canned-goods containers — the KPW-LP800 round bottle disassembly machine processes spice jars, small canned goods and sauce bottles with a diameter of 60–100 mm and a height of 60–120 mm; on labeling or relabeling lines in the food industry, the uniform rotation at 10 rpm ensures that the applied or removed label is perfectly aligned on the circumference of the container.
• Repair and remanufacturing of medical equipment — the KPW-LP800 round bottle disassembly machine is used in medical equipment remanufacturing centers for disassembling the cylindrical containers that are part of medical devices with a diameter of 20–100 mm; the speed of 10 rpm and the compatibility with 110V/60Hz supply make the equipment usable in medical facilities with 110V electrical networks as well.
The KPW-LP800 Round Bottle Disassembly Machine versus Manual Processing
Manual processing of round bottles — de-labeling, inspection or disassembly while holding the bottle in hand — generates quality and efficiency problems that are eliminated by using the KPW-LP800 round bottle disassembly machine:
• 360° uniformity vs. limited manual access — the KPW-LP800 round bottle disassembly machine systematically exposes every millimeter of the circumference to the operator or processing tool; when holding the bottle by hand, the operator naturally rotates in unequal steps, missing areas or overlapping others, producing non-uniform de-labeling or inspection.
• Complete repeatability from one bottle to the next — the KPW-LP800 round bottle disassembly machine processes each bottle at the same speed of 10 rpm, with the same gripping force; manual processing varies depending on operator fatigue, rushing at high volumes or force differences between different operators.
• Freeing the operator's hands for the processing operations — the KPW-LP800 round bottle disassembly machine holds and rotates the bottle automatically, leaving both of the operator's hands free for applying the solvent, the de-labeling tool or the new label; manual processing with one hand on the bottle and the other on the tool limits the force and precision available for the actual operation.
• Reducing the risk of damaging fragile bottles — the KPW-LP800 round bottle disassembly machine applies a consistently calibrated gripping force; excessive manual gripping of pharmaceutical borosilicate glass bottles or thin-walled cosmetic vials can produce invisible cracks that compromise the integrity of the container or cause accidents in the laboratory.
Frequently Asked Questions about the KPW-LP800 Round Bottle Disassembly Machine
Can the KPW-LP800 round bottle disassembly machine process bottles with a slightly oval or elliptical cross-section?
The KPW-LP800 round bottle disassembly machine is designed for containers with a circular (round) cross-section; containers with an oval or elliptical cross-section can be processed if the maximum and minimum diameters fall within the 20–100 mm range, but the rotation may be less stable than with perfectly cylindrical containers; for atypical shapes with large differences between the axes of the ellipse, UZINEX engineers can analyze compatibility on request. Can the speed of 10 rpm be adjusted on the KPW-LP800 round bottle disassembly machine?
The KPW-LP800 round bottle disassembly machine operates at the fixed speed of 10 rpm, calibrated for the delicate processing of glass and plastic containers; this speed is suitable for assisted manual de-labeling, visual inspection and disassembly; for applications that require different speeds, UZINEX engineers can check the availability of a version with adjustable speed on request. What container materials are compatible with the KPW-LP800 round bottle disassembly machine?
The KPW-LP800 round bottle disassembly machine is compatible with cylindrical containers of glass (including pharmaceutical borosilicate glass), rigid plastic (PET, HDPE, PP, PS) and other materials with sufficient mechanical strength; containers of soft or semi-rigid plastic that deform under the gripping force of the rotation mechanism are not compatible; UZINEX engineers confirm compatibility for specific materials on request. Does the KPW-LP800 round bottle disassembly machine operate continuously or only at the press of a button?
The KPW-LP800 round bottle disassembly machine operates in continuous rotation mode at 10 rpm after startup; the operator inserts the container into the rotation mechanism and performs the processing operation during the rotation; stopping is done at the end of processing the current container or at the end of the work session. Why Choose UZINEX for the KPW-LP800 Round Bottle Disassembly Machine
The KPW-LP800 round bottle disassembly machine is precision equipment for processing fragile glass and plastic containers; correct commissioning and adjustment of the gripping force for the specific type of container used by the customer are essential to avoid damaging the containers and for maximum efficiency of the de-labeling or disassembly operations.
• Pre-purchase consultancy — confirming compatibility with your containers — UZINEX engineers verify the diameters and heights of the containers processed by the customer to confirm that the KPW-LP800 round bottle disassembly machine covers the complete range and that the container material (glass or rigid plastic) is compatible with the gripping and rotation mechanism of the equipment.
• Free transport and commissioning included — the KPW-LP800 round bottle disassembly machine is delivered free of charge anywhere in Romania; at commissioning, UZINEX engineers adjust the gripping force for the customer's container type and train the operator in the correct use and periodic cleaning of the rotation mechanism.
• Extended 60-month warranty and spare parts in stock — the KPW-LP800 round bottle disassembly machine benefits from a 60-month warranty; the components of the gripping and rotation mechanism, the motor and the wear parts are kept permanently in stock at UZINEX for rapid intervention.
• National service with 24–48h response — UZINEX service engineers intervene on site anywhere in Romania; the KPW-LP800 round bottle disassembly machine, with its 0,2 kW consumption and simple construction, has a very low fault rate, but UZINEX ensures rapid support for any incident.
• Financing through credit and leasing — financing solutions available for the purchase of the KPW-LP800 round bottle disassembly machine; the equipment qualifies for projects with EU funding as an investment in equipping with specialized processing equipment.
• Complete range of labeling and dosing equipment — UZINEX offers specialized equipment for the disassembly and processing of containers, integrating the solutions for each stage of the container life cycle — from labeling and dosing to disassembly and preparation for recycling.
The KPW-LP800 round bottle disassembly machine is the choice for any laboratory, industrial pharmacy, recycling center or production line that processes cylindrical containers with a diameter of 20–100 mm and a height of 30–120 mm — controlled rotation at 10 rpm with a 0,2 kW motor at 220V/110V single-phase, without compressed air, without anchoring and with global voltage compatibility.