The WyTube DC Series is a tube and profile laser cutting machine with a system of 2 synchronized chucks (dual chuck), designed for manufacturers of metal structures, steel furniture, fitness equipment, the automotive industry and construction that cut high volumes of round, square, rectangular tubes and special profiles. With a cutting accuracy of ±0,05 mm, compatibility with 80 profile types, a maximum diameter of 800 mm and a 4-axis cutting head for bevel cuts of 0–45°, this tube and profile laser cutting machine covers the complete range of industrial tubular cutting applications, from small profiles of 20×20 mm up to tubes of 800 mm diameter.
The system with 2 synchronized chucks of the WyTube DC Series tube and profile laser cutting machine ensures that the tube is supported and rotated simultaneously by both chucks throughout the cutting cycle, eliminating the bending deformation specific to long tubes supported at a single point and maintaining ±0,05 mm accuracy regardless of the length and diameter of the tube being processed.
Key advantages of the WyTube DC Series tube and profile laser cutting machine
• Synchronized dual-chuck system — ±0,05 mm accuracy along the entire length — the WyTube DC Series tube and profile laser cutting machine uses 2 synchronized Siemens 420 chucks that rotate and advance the tube simultaneously, eliminating the deviations caused by the bending of long tubes and maintaining a cutting accuracy of ±0,05 mm over lengths up to 4000 mm.
• Compatibility with 80 profile types — round, square, rectangular, special — the dedicated tube-cutting CNC system of the tube and profile laser cutting machine supports 80 different profile types, with fast reconfiguration between types by changing the chuck jaws and selecting the profile in the software.
• 4-axis cutting head — bevel cuts 0–45° — the 4-axis Precitec Germany / Raytools Switzerland cutting head allows bevel cuts at any angle between 0° and 45°, essential for preparing welded joints (beveling) directly in the laser cutting cycle, without secondary beveling operations.
• Maximum diameter 800 mm on the WyTube 80 model — the model range covers from the minimum profile of 20×20 mm up to the maximum diameter of 800 mm on the DC 80 model, suitable for the large-diameter tubes used in offshore structures, industrial hydraulics and the construction of large equipment.
• Automatic feeding system — 30–50% reduction in feeding time — the automatic tube feeding system reduces feeding times by 30–50% compared with manual handling, with automatic air-volume adjustment for the precise positioning of different tube diameters and lengths.
• Minimal residual material technology (Ultra-Short Tail) — the dedicated cutting-cycle optimization software minimizes the length of the material residue at the tube end, reducing material losses compared with conventional systems that leave longer, unusable residues.
• Feeding accuracy ±0,1 mm — exact positioning of the cut lengths — the feeding accuracy of ±0,1 mm ensures that each cut piece has the exact programmed length, essential for the series production of parts where the accumulation of length errors would generate assembly problems.
Technical specifications of the WyTube DC Series tube and profile laser cutting machine
| Parameter | DC 30 | DC 40 | DC 50 | DC 60 | DC 80 |
|---|---|---|---|---|---|
| Maximum round tube diameter (mm) | 300 | 400 | 500 | 600 | 800 |
| Minimum round tube diameter (mm) | 20 | 20 | 20 | 20 | 20 |
| Minimum square profile (mm) | 20 × 20 | 20 × 20 | 20 × 20 | 20 × 20 | 20 × 20 |
| Wall thickness (mm) | 30–40 | 30–40 | 30–40 | 30–40 | 30–40 |
| Max. material length (mm) | 100–4000 | 100–4000 | 100–4000 | 100–4000 | 100–4000 |
| Cutting accuracy (mm) | ±0,05 | ±0,05 | ±0,05 | ±0,05 | ±0,05 |
| Feeding accuracy (mm) | ±0,1 | ±0,1 | ±0,1 | ±0,1 | ±0,1 |
| Chuck diameter (mm) | 310 | 430 | 555 | 685 | 915 |
| Number of chucks | 2 (dual chuck) Siemens 420 | 2 (dual chuck) Siemens 420 | 2 (dual chuck) Siemens 420 | 2 (dual chuck) Siemens 420 | 2 (dual chuck) Siemens 420 |
| Cutting head | 4 axes, bevel 0–45° — Precitec / Raytools | 4 axes, bevel 0–45° — Precitec / Raytools | 4 axes, bevel 0–45° — Precitec / Raytools | 4 axes, bevel 0–45° — Precitec / Raytools | 4 axes, bevel 0–45° — Precitec / Raytools |
| Supported profile types | 80 types — round, square, rectangular, special | 80 types — round, square, rectangular, special | 80 types — round, square, rectangular, special | 80 types — round, square, rectangular, special | 80 types — round, square, rectangular, special |
| Laser source | IPG / Raycus 1–6 kW | IPG / Raycus 1–6 kW | IPG / Raycus 1–6 kW | IPG / Raycus 1–6 kW | IPG / Raycus 1–6 kW |
| CNC control system | Dedicated tube cutting — 80-profile library | Dedicated tube cutting — 80-profile library | Dedicated tube cutting — 80-profile library | Dedicated tube cutting — 80-profile library | Dedicated tube cutting — 80-profile library |
| Automatic feeding | Automatic rack — 30–50% time reduction | Automatic rack — 30–50% time reduction | Automatic rack — 30–50% time reduction | Automatic rack — 30–50% time reduction | Automatic rack — 30–50% time reduction |
| Residue technology | Ultra-Short Tail — minimal residual material | Ultra-Short Tail — minimal residual material | Ultra-Short Tail — minimal residual material | Ultra-Short Tail — minimal residual material | Ultra-Short Tail — minimal residual material |
Materials and profiles compatible with the WyTube DC Series tube and profile laser cutting machine
Round tubes — the WyTube DC Series tube and profile laser cutting machine processes round tubes with a diameter from 20 mm to 800 mm (the DC 80 model), made of carbon steel, stainless steel, aluminum and other metals. The synchronized dual-chuck system ensures uniform rotation and the elimination of radial runout even on tubes with slight ovality, maintaining a cutting accuracy of ±0,05 mm.
Square and rectangular profiles — square profiles (from 20×20 mm) and rectangular profiles are fixed in dedicated chuck jaws and rotated precisely to 0°, 90°, 180° and 270° for the cuts on each face. The dedicated CNC software automatically manages the sequence of rotations needed for each type of cut on the square or rectangular profile.
Special profiles — the WyTube DC Series tube and profile laser cutting machine supports 80 profile types, including L, T, H, C and other special shapes, with custom chuck jaws available for the profiles frequently used by the customer. The CNC software includes the complete library of 80 types with preset cutting parameters.
Applications and industries for the WyTube DC Series tube and profile laser cutting machine
The WyTube DC Series tube and profile laser cutting machine is intended for manufacturers that process high volumes of metal tubes and profiles for structures, furniture, fitness, automotive and construction. Compared with traditional saw or plasma cutting, laser cutting ensures clean burr-free edges, ±0,05 mm accuracy and the ability to cut complex shapes (holes, cutouts, joint profiles) directly within the same cutting cycle.
Manufacturers of metal furniture and fitness equipment use the WyTube DC Series tube and profile laser cutting machine for the precise cutting of round and square profiles with integrated beveling for welded joints, eliminating the separate beveling processes and reducing the total production cost of frames and structures.
The steel-structure industry and manufacturers of offshore structures use the DC 60 and DC 80 models of the tube and profile laser cutting machine for processing large-diameter tubes (600–800 mm) with thick walls, where accuracy and the ability to make bevel cuts for saddle or miter joints are mandatory technical requirements.
How the WyTube DC Series tube and profile laser cutting machine works
1. Automatic feeding with a loading rack — the tubes or profiles are fed automatically from the loading rack into the chucks of the tube and profile laser cutting machine, with automatic air-volume adjustment for centering the material; a 30–50% time reduction compared with manual feeding.
2. Synchronized clamping in the dual chuck — both Siemens chucks clamp the material simultaneously and synchronously, with positioning accuracy that ensures the alignment of the tube axis with the machine's rotation axis.
3. CNC programming and profile selection — the operator selects the profile type (from the 80 available) and imports the cutting program; the system automatically calculates the sequence of rotations and advances needed for each cut.
4. Cutting with the 4-axis head and integrated beveling — the 4-axis cutting head performs the perpendicular and bevel cuts (0–45°) without manual repositioning; the beveling for welded joints is performed in the same cycle as cutting the length.
5. Ultra-Short Tail technology for minimal residue — the software optimizes the cutting sequence to minimize the length of the final material residue, reducing losses compared with conventional systems.
6. Finished-part unloading — the parts cut with ±0,05 mm accuracy are unloaded ready for welding or assembly without secondary cleaning or edge-adjustment operations.
Frequently asked questions about the WyTube DC Series tube and profile laser cutting machine
What advantage does the dual-chuck system offer over a single chuck?
A single chuck supports and rotates the material from one end; on long tubes (over 2–3 meters) or heavy tubes, the free end bends under its own weight, generating radial runout that translates into cutting errors. The WyTube DC Series tube and profile laser cutting machine with dual chuck supports the material from both ends simultaneously, completely eliminating bending and maintaining ±0,05 mm accuracy over the entire length of up to 4000 mm, regardless of the tube's diameter and weight.
Can the WyTube DC Series machine cut elliptical or oval profiles?
The WyTube DC Series tube and profile laser cutting machine supports 80 standard profile types. Elliptical and oval profiles are supported with dedicated chuck jaws available to order. UZINEX provides consultancy for verifying compatibility with the customer's specific profiles and configuring the correct jaws before delivery.
Is the WyTube DC Series tube and profile laser cutting machine eligible for European funding?
Yes. UZINEX supplies equipment for EU-funded projects — NRRP, the Regional Program, the Just Transition Program — and is a member of the Enterprise Europe Network. The WyTube DC Series tube and profile laser cutting machine can be included in funding applications for modernizing production capacity. UZINEX provides the technical documentation for public procurement procedures and tenders.
Why UZINEX for the WyTube DC Series tube and profile laser cutting machine
• Free technical consultancy — model and chuck configuration — UZINEX evaluates the diameters and types of profiles processed, the wall thicknesses and the lengths required to recommend the optimal DC model and the chuck-jaw configuration.
• Transport, installation and commissioning included free of charge — the tube and profile laser cutting machine is delivered, installed and calibrated at the customer's site with testing on the customer's real profiles and operator training on the dedicated CNC software.
• Extended 60-month warranty — warranty for all components with technical support and intervention in under 36 hours.
• National technical support in under 36 hours — a 24/7 telephone line and fast on-site or video intervention.
• AI smart manual included — complete documentation with AI assistance for 96%+ of technical requests.
• Full eligibility for European funding — documentation and support for EU, NRRP and structural-funds funding.
The WyTube DC Series tube and profile laser cutting machine is the solution for manufacturers that process high volumes of metal tubes and profiles with ±0,05 mm accuracy — with a synchronized dual-chuck Siemens system, compatibility with 80 profile types, a 4-axis cutting head for 0–45° beveling, automatic feeding and Ultra-Short Tail technology, in 5 models from a diameter of 300 mm to 800 mm.
