If you want to recover copper from used cables and wires, a dry-type electric cable granulator performs the separation in an automatic flow. The cables are crushed, and the gravity and electrostatic separators split the copper granules from the PVC or rubber granules at a purity of about 99%.
PLC control keeps the flow continuous and automatically returns the insufficiently separated material. The dust is captured by the pulse filter. See the full range of recycling equipment.
Key Advantages for Electric Cable Recycling
• Copper purity ≥99%, gravity and electrostatic separation in tandem.
• Dry process, without water and without wastewater.
• Automatic re-feeding, insufficiently separated material returns to the crusher.
• PLC control, continuous feeding and automatic alarm.
• Pulse filtration, the fine dust is captured efficiently.
• Two sellable products, copper granules and PVC / rubber.
Technical Specifications, Electric Cable Granulator
| Parameter | Value |
|---|---|
| Process type | Dry: crushing and dual separation |
| Feedstock | Copper cables and wires Ø 0.3–20 mm |
| Crushing | Bladed crusher |
| Primary separation | Air gravity separator |
| Secondary separation | Electrostatic separator |
| Recovered products | Copper ≥99% and PVC / rubber |
| Dust treatment | Pulse filter |
| Control | PLC with automatic alarm |
Applications and Industries
The granulator is used by non-ferrous metal recyclers and operators who collect used cables from industry, construction and demolition. The recovered copper can be sold to smelters or sent to refining.
The PVC or rubber granules are, in turn, sellable. This way, one kilogram of used cable generates two revenue streams.
The dry process does not require basins or water treatment and simplifies daily operation. For integration into a complete flow, see the full industry solutions.
Compatible Materials
| Accepted material | Notes |
|---|---|
| Copper wire Ø 0.3–20 mm | The main range |
| Car and motorcycle cables | Electrical wires and wiring harnesses |
| Communications cables | Telephone and data cable |
| Cables from IT equipment | Computers, peripherals and power supplies |
How It Works
1. The cables are crushed into small granules.
2. The gravity separator splits the light PVC from the heavy copper.
3. The partially separated material is returned automatically.
4. The electrostatic separator purifies the copper fraction.
5. The copper and the PVC are collected separately.
6. The pulse filter captures the fine powders.
Frequently Asked Questions
What purity does the recovered copper have?
The purity reaches about 99% through gravity and electrostatic separation.
Does the process use water?
No. It is a completely dry process.
Which diameters can it process?
The standard configuration processes cables and wires between 0.3 and 20 mm.
Can I sell the PVC granules?
Yes. The separated PVC or rubber can be recovered as secondary raw material.
Why URSTAG?
URSTAG is a premium brand of recycling equipment, with over 15 years of experience. You don't just get a machine, you get a solution engineered by specialists, built from top-tier components and backed by a team that supports you from design through commissioning.
• European engineering, every machine and every complete line is designed by our engineering teams in Europe, with a focus on reliability, safety and energy efficiency.
• Premium components, we build on motors and automation from industry leaders: Siemens, Schneider Electric, ABB, WEG, SEW-Eurodrive, NORD Drivesystems and Bonfiglioli.
• Over 15 years of experience, we know how materials and machines behave in real-world operation, and we configure each solution for your flow and volume.
• New equipment, configured for you, we supply new units, made to order for your application, with complete technical documentation.
• Delivery, installation and training included, we handle transport, commissioning and operator training, with support throughout the equipment's life.
As a premium brand, URSTAG relies on European engineering, top-tier components and experience. You choose a partner that supports your production long term, with equipment built to run reliably in demanding industrial environments.
