If you want to enter the copper recycling market without a large investment in space, an all-in-one small copper wire granulator is a suitable starting point. Crushing, gravity separation and dust filtration are integrated into a single compact unit that processes wires between 0.3 and 20 mm.
PLC control enables single-operator running and lower consumption than industrial lines. See the full range of recycling equipment.
Key Advantages
• Compact all-in-one unit, crushing, separation and filtration integrated.
• Quick start, installs in small halls without complex infrastructure.
• Wires Ø 0.3 to 20 mm, from fine strands to standard cables.
• Copper ≥99%, clean granules through gravity separation.
• Dry process, no wastewater.
• Simple PLC control, single-operator running.
• Integrated filtration, dust capture without external installations.
• Scalable, can later be integrated into a larger line.
Technical Specifications, Small Copper Wire Granulator
| Parameter | Value |
|---|---|
| Machine type | Compact all-in-one granulator |
| Feedstock | Copper wires Ø 0.3 to 20 mm |
| Crushing | Integrated knife crusher |
| Separation | Air gravity separator |
| Recovered products | Copper ≥99% and PVC / rubber |
| Dust treatment | Integrated filter |
| Control | PLC, single operator |
Applications and Industries
The granulator suits collection workshops, small recycling firms and manufacturers with their own wire waste. It turns the difference between the price of unseparated wire and that of clean granules into the operator's margin.
Fine wires from electronics, small motors and office equipment are processed efficiently without manual labor. For integration into a complete flow, see the complete industry solutions.
When volume grows, the unit can be extended with an electrostatic separator or a primary shredder.
Compatible Materials
| Accepted material | Notes |
|---|---|
| Copper wire Ø 0.3 to 5 mm | Fine strands from electronics and motors |
| Copper wire Ø 5 to 20 mm | Standard installation cables |
| Automotive and motorcycle cables | Wiring harnesses and motor wires |
| IT equipment wires | Data and power cables |
How It Works
1. Used wire is fed into the crusher.
2. The knives reduce the wire to fine granules.
3. The gravity separator splits the copper from the PVC.
4. Partially separated material is returned automatically.
5. Copper and PVC are collected separately.
6. The integrated filter captures the dust.
Frequently Asked Questions
What diameters can it process?
The standard range is between 0.3 and 20 mm.
What purity does the copper have?
Gravity separation produces granules of about 99% purity.
Is it suitable for a workshop?
Yes. It is compact, consumes little and can be run by a single person.
Can I add electrostatic separation?
Yes. An electrostatic separator can be added later.
Why URSTAG?
URSTAG is a premium brand of recycling equipment, with over 15 years of experience. You don't just get a machine, you get a solution engineered by specialists, built from top-tier components and backed by a team that supports you from design through commissioning.
• European engineering, every machine and every complete line is designed by our engineering teams in Europe, with a focus on reliability, safety and energy efficiency.
• Premium components, we build on motors and automation from industry leaders: Siemens, Schneider Electric, ABB, WEG, SEW-Eurodrive, NORD Drivesystems and Bonfiglioli.
• Over 15 years of experience, we know how materials and machines behave in real-world operation, and we configure each solution for your flow and volume.
• New equipment, configured for you, we supply new units, made to order for your application, with complete technical documentation.
• Delivery, installation and training included, we handle transport, commissioning and operator training, with support throughout the equipment's life.
As a premium brand, URSTAG relies on European engineering, top-tier components and experience. You choose a partner that supports your production long term, with equipment built to run reliably in demanding industrial environments.
