Different textile materials require different tearing configurations to obtain fibre of the desired quality. A combined textile openers system offers a customisable configuration, in which several openers are combined according to the material and the target fibre quality: difficult materials receive more stages, light ones fewer, with each system configured to order for the operator's specific needs.
A combined textile openers system eliminates the compromise of standard solutions: instead of a fixed configuration that does not perfectly suit any material, you receive a line configured exactly for your materials and the desired fibre quality. This customisation optimises both fibre quality and process efficiency. See the full range of recycling equipment and the solutions for textile recycling.
Key Advantages for Customisable Multiple Openers
• Customisable configuration, a combined textile openers system is configured to order, with the number of openers suited to the material.
• Tailored to the material, difficult materials receive more stages, light ones fewer.
• Target fibre quality, the configuration is optimised for the desired fibre quality.
• Without the compromise of standard solutions, the line is configured exactly for your materials.
• Optimised efficiency, the correct number of stages avoids under-processing or over-processing.
• Processing flexibility, can handle a range of materials with the right configuration.
• Scalable, openers can be added for new materials or higher quality.
• Automatic control, flow coordinated between the combined openers.
Technical Specifications, Combined Textile Openers System
| Parameter | Value |
|---|---|
| Configuration | Customisable: multiple openers combined to order |
| Feedstock | Various textile materials, depending on configuration |
| Components | Multiple openers, number adapted to the material |
| Adaptation | Difficult materials: more stages; light ones: fewer |
| End product | Fibre of the desired quality, optimised for the application |
| Flexibility | Processes a range of materials with the right configuration |
| Control | Automatic, flow coordinated between stages |
| Components | CE marked where applicable |
| Capacity | Configurable according to the project |
Applications for a Made-to-Order Textile Tearing Configuration
A combined textile openers system serves operators who process diverse textile materials and need a configuration tailored to their specifics, manufacturers with particular fibre quality requirements and operators who want to optimise both the quality and the efficiency of processing. Customising the configuration is the solution for those who are not satisfied with a standard line that does not perfectly suit their materials.
Recycling diverse textile materials is encouraged at European level within the circular economy; a combined textile openers system delivered in Europe is designed in line with the requirements of the Waste Framework Directive 2008/98/EC. For complete textile recycling solutions, see also the complete industry solutions.
The customisation principle of a combined textile openers system starts from the observation that there is no single optimal configuration for all materials: a dense and difficult material requires more tearing stages to be fully defibred, while a light material would degrade needlessly with the same number of stages. Configuring to order balances the number of openers with the material and the target quality.
Optimising efficiency is a major benefit of a well-configured combined textile openers system: the correct number of stages avoids both under-processing (insufficiently defibred fibre) and over-processing (needless energy consumption and fibre degradation). This optimisation reduces the operating cost and maximises fibre quality, both important for the profitability of the recycling operation.
The processing flexibility of a combined textile openers system allows operators to manage varied material streams: with the right configuration, the system can process different types of textile waste, adjusting the flow for each. This is valuable for operators who receive diverse sources of textile waste and need a versatile system, not one dedicated to a single material.
The scalability of a combined textile openers system allows adaptation to changing needs: if the operator starts processing new, more difficult materials or wants a higher fibre quality, additional openers can be added to the existing configuration. This expansion flexibility protects the initial investment and allows the system to evolve along with the business.
Typical Configurations
| Material type | Recommended configuration |
|---|---|
| Light materials (fine knits) | Fewer openers |
| Medium materials (standard fabrics) | Medium number of openers |
| Dense materials (thick fabrics) | More openers |
| Difficult materials (denim, technical materials) | Extended configuration |
| Higher-quality fibre target | Additional refining stages |
How It Works
1. The system configuration is set according to the material and the target quality.
2. The textile material is fed into the first opener.
3. The material passes sequentially through the combined openers.
4. Each stage progressively defibres the material more finely.
5. On leaving the last stage, the fibre has the target quality.
6. The fibre is collected and baled for use or sale.
The control system coordinates the flow between the combined openers. A correctly configured combined textile openers system produces fibre of the desired quality with optimal efficiency, tailored exactly to the operator's specific materials and requirements.
Frequently Asked Questions
How is the right configuration determined?
The configuration of a combined textile openers system is determined according to the type of material processed and the desired fibre quality. Dense and difficult materials require more openers, light ones fewer. The configuration is done together with our technical team, based on your specific materials and the target application of the fibre.
Why not a standard configuration?
A standard configuration does not perfectly suit all materials: it would under-process difficult materials or over-process light ones. A customised combined textile openers system optimises the number of stages for your materials, maximising fibre quality and process efficiency compared with a standard solution.
Can I process different materials with the same system?
Yes, with the right configuration. A flexible combined textile openers system can process a range of materials, adjusting the flow for each. For operators with diverse sources of textile waste, this versatility is valuable, avoiding the need for separate systems for each type of material.
Is the equipment delivered new?
Yes. We deliver new, unused equipment, made to order, not refurbished units. The construction uses components from established suppliers, CE marked where applicable, and each system undergoes a complete inspection before shipping. You receive the technical documentation and operating manuals in your language.
What makes URSTAG a premium brand?
European design, top-tier components and experience. Every machine is designed by our engineering teams in Europe and built from components by industry leaders such as Siemens, Schneider Electric, ABB, WEG, SEW-Eurodrive, NORD Drivesystems and Bonfiglioli. The result is reliable, energy-efficient and durable equipment, backed by over 15 years of experience and by delivery, installation, training and service included.
How long do installation and commissioning take?
Transport, commissioning and operator training are included and carried out by a local team, in your language. Before shipping, the system undergoes a complete inspection, so your unit becomes operational quickly, without hidden installation costs.
Can I extend the configuration later?
Yes. A combined textile openers system is scalable: if you start processing new, more difficult materials or want a higher fibre quality, additional openers can be added. This expansion flexibility protects the initial investment and allows the system to evolve along with the growth of your business.
Why URSTAG?
URSTAG is a premium brand of recycling equipment, with over 15 years of experience. You don't just get a machine, you get a solution engineered by specialists, built from top-tier components and backed by a team that supports you from design through commissioning.
• European engineering, every machine and every complete line is designed by our engineering teams in Europe, with a focus on reliability, safety and energy efficiency.
• Premium components, we build on motors and automation from industry leaders: Siemens, Schneider Electric, ABB, WEG, SEW-Eurodrive, NORD Drivesystems and Bonfiglioli.
• Over 15 years of experience, we know how materials and machines behave in real-world operation, and we configure each solution for your flow and volume.
• New equipment, configured for you, we supply new units, made to order for your application, with complete technical documentation.
• Delivery, installation and training included, we handle transport, commissioning and operator training, with support throughout the equipment's life.
As a premium brand, URSTAG relies on European engineering, top-tier components and experience. You choose a partner that supports your production long term, with equipment built to run reliably in demanding industrial environments.
