Projects with tight deadlines, temporary sites and difficult terrain demand an installation that assembles fast and can be relocated, without months of construction. A modular concrete batching plant from URSTAG, of the quick-install type, answers exactly this need: 90% of the modules are pre-assembled and debugged at the factory, transported in standard ISO container dimensions and bolted together on site, becoming operational within 7-15 days, compared with 1-3 months for traditional plants.
A URSTAG modular concrete batching plant is available in six configurations, from 50 to 180 m³/h, including container-type variants. Foundation-free deployment, intelligent PLC control and green production systems make it ideal for frequent relocation and high environmental requirements. Explore the full range of industrial equipment and the solutions for concrete production.
Key Advantages of a Quick-Install Concrete Batching Plant
• Complete modularity, a modular concrete batching plant has all modules (mixing layer, weighing layer, control room) pre-assembled at the factory and quickly connected on site via bolts.
• Operational in 7-15 days, rapid assembly cuts commissioning time from 1-3 months (traditional plants) to just 7-15 days.
• Foundation-free deployment, the rigid chassis allows direct placement on level ground (bearing capacity > 150 kPa), without building a concrete foundation, ideal for difficult terrain such as deserts or permafrost.
• ISO standard transport, the entire plant is designed to standard container dimensions (20ft, 40ft), allowing direct transport by sea, rail or road.
• Intelligent PLC control, dual-password access management, dynamic data tracking and remote monitoring.
• High-precision weighing, three independent weighing systems (powder, aggregate, additive) with accuracy exceeding 99%.
• Green production, multi-stage dust removal, wastewater recycling and a low-noise enclosure.
• Low relocation cost, moving and packaging costs are up to 50% lower than for traditional plants.
Technical Specifications, Modular Concrete Batching Plant
| Parameter | UMB-50 | UMB-70 | UMB-100 | UMB-120 (container) | UMB-150 | UMB-180 (container) |
|---|---|---|---|---|---|---|
| Theoretical production capacity (m³/h) | 50 | 70 | 100 | 120 | 150 | 180 |
| Mixer discharge volume (L) | 1000 | 1250 | 2000 | 2000 | 2500 | 3000 |
| Mixer feeding volume (L) | 1500 | 1800 | 3000 | 3000 | 3750 | 4500 |
| Mixer power (kW) | 18.5×2 | 22×2 | 37×2 | 37×2 | 45×2 | 55×2 |
| Discharge height (m) | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 | 4.1 |
| Aggregate bin configuration (no. × volume, m³) | 3×10 | 3×15 | 4×15 | 4×20 | 4×25 | 4×25 |
| Cycle period (s) | 60 | 60 | 60 | 60 | 60 | 60 |
| Maximum aggregate size (mm) | 60/80 | 80/100 | 80/100 | 80/100 | 80/100 | 80/100 |
| Cement silo (optional) | 2×100 | 2×100 | 2×100 | 2×100 | 2×100 | 2×100 |
| Aggregate weighing accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Powder weighing accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Water weighing accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Additive weighing accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% |
| Total power (kW) | ≤110 | ≤130 | ≤180 | ≤220 | ≤250 | ≤260 |
| Control mode | Fully Automated Computer (PC) Control | Fully Automated Computer (PC) Control | Fully Automated Computer (PC) Control | Fully Automated Computer (PC) Control | Fully Automated Computer (PC) Control | Fully Automated Computer (PC) Control |
| Power supply | 220V/415V/440V/380V, 50Hz/60Hz, 3 Phases | 220V/415V/440V/380V, 50Hz/60Hz, 3 Phases | 220V/415V/440V/380V, 50Hz/60Hz, 3 Phases | 220V/415V/440V/380V, 50Hz/60Hz, 3 Phases | 220V/415V/440V/380V, 50Hz/60Hz, 3 Phases | 220V/415V/440V/380V, 50Hz/60Hz, 3 Phases |
Applications for a Foundation-Free Concrete Batching Plant
A modular concrete batching plant is intended for projects with temporary sites, linear infrastructure works (roads, railways) that advance along long routes, sites in remote areas and operators who relocate equipment frequently between projects. The quick-install capability and foundation-free deployment turn the plant into a mobile asset, easy to move wherever concrete is needed.
Concrete production equipment is regulated in Europe with respect to safety and CE marking; a modular concrete batching plant delivered in Europe is designed in line with the requirements of the Machinery Directive 2006/42/EC. For integration into a complete concrete production flow, see also the complete industry solutions.
Rapid assembly is the defining advantage of a modular concrete batching plant: because 90% of the components are debugged and tested before leaving the factory, only the pipes and circuits remain to be connected on site. The modules, the mixing layer, the weighing layer and the control room, are bolted together, and the plant becomes operational within 7-15 days, dramatically accelerating the start of concrete production compared with traditional plants.
Foundation-free deployment of a modular concrete batching plant eliminates one of the most expensive and slow stages of traditional installation: pouring a concrete foundation. Thanks to the rigid chassis, the plant is placed directly on level ground with a bearing capacity above 150 kPa. This makes a modular concrete batching plant suitable for difficult terrain, deserts, permafrost, where building a foundation would be complicated or impossible.
ISO standard transport of a modular concrete batching plant simplifies international logistics: the entire plant is designed to standard container dimensions (20ft, 40ft), which allows direct transport by sea, rail or road, without special oversized shipments. This standardization reduces the cost and complexity of transport to any destination reachable by containerized freight.
The green production of a modular concrete batching plant meets the strictest environmental requirements: the multi-stage dust removal system (pulse-jet bag filter plus cyclone) keeps dust emissions below 30 mg/m³, under the 50 mg/m³ standard limit; wastewater recycling, through an aggregate separator and a sedimentation tank, achieves over 90% recovery; and the fully enclosed container shell reduces noise by 15-20 dB, allowing nighttime work in residential areas.
Full Lifecycle Value
| Advantage | Benefit |
|---|---|
| Relocation cost | Up to 50% lower than traditional plants |
| Ease of maintenance | 90% of maintenance operations done at ground level |
| Wear-part replacement | Replacing mixing blades takes less than 2 hours |
| Structure lifespan | Container shell and steel structure last over 15 years |
| Residual value | Resale value 30% higher than traditional plants |
How It Works
1. The pre-assembled modules arrive in standard ISO containers at the site.
2. The plant is placed on level ground, without a concrete foundation, thanks to the rigid chassis.
3. The modules (mixing, weighing, control) are connected via bolted joints.
4. Pipes and circuits are connected; the plant becomes operational within 7-15 days.
5. The PLC system coordinates batching, precision weighing and concrete mixing.
6. Homogeneous concrete is produced in the 60-second cycle, with remote monitoring.
The fully computer-controlled system coordinates the entire process, with dynamic data tracking and remote monitoring. Some configurations integrate AI algorithms that automatically adjust water content based on aggregate moisture, optimizing mixing parameters via IoT and reducing human intervention errors. A modular concrete batching plant produces consistent-quality concrete and is easy to relocate once the project is complete.
Frequently Asked Questions
Which modular concrete batching plant capacity should I choose?
The choice depends on the required concrete output and the nature of the projects. UMB-50 and UMB-70 suit small projects and temporary sites; UMB-100 and UMB-120 suit medium works; UMB-150 and UMB-180 suit large infrastructure projects. The container-type variants (UMB-120, UMB-180) are optimized for relocation and standardized transport.
Does it really become operational in 7-15 days?
Yes. Because 90% of the components are pre-assembled and tested at the factory, only the pipes, circuits and bolted joints between modules remain to be connected on site. This rapid assembly cuts the commissioning of a modular concrete batching plant to 7-15 days, compared with 1-3 months for traditional plants that require a foundation and full on-site assembly.
Is it true that no concrete foundation is needed?
Yes. A modular concrete batching plant is designed with a rigid chassis that allows direct placement on level ground with a bearing capacity above 150 kPa, without pouring a concrete foundation. This eliminates an expensive, slow stage and makes the plant suitable for difficult terrain such as deserts or permafrost.
Is the delivered equipment new?
Yes. We deliver new, unused equipment, manufactured to order according to the chosen configuration. Construction uses components from established suppliers, with CE marking where applicable, and every plant undergoes a full inspection before shipment. You receive the technical documentation and operating manuals in your language.
How long do installation and commissioning take?
Thanks to modularity and foundation-free deployment, a modular concrete batching plant becomes operational within 7-15 days. Transport, module assembly, commissioning and operator training are included and carried out by a specialized team, so your plant starts production in a planned and rapid manner.
What expansion modules are available?
A modular concrete batching plant supports optional expansion modules: powder silo, additive system and sand-and-gravel separator. The number and volume of the aggregate bins are customized to your needs, allowing the plant to be adapted to the specific requirements of your projects.
How easy is it to relocate and maintain?
Relocation costs are up to 50% lower than for traditional plants, thanks to the modular design and containerized transport. For maintenance, 90% of operations are carried out at ground level, and replacing wear-prone parts, such as mixing blades, takes less than 2 hours, reducing downtime.
Why URSTAG?
• Engineering modularity, 90% pre-assembled and tested at the factory, bolted rapid assembly, operational in 7-15 days.
• Foundation-free deployment, rigid chassis for direct placement on level ground, without building a concrete foundation.
• ISO standard transport, 20ft/40ft container dimensions, transport by sea, rail or road.
• Intelligent control, PLC with dual-password access, remote monitoring and adaptive AI/IoT adjustment.
• Green production, multi-stage dust removal below 30 mg/m³, over 90% water recovery and a 15-20 dB noise reduction.
• Full lifecycle value, 50% lower relocation cost, 90% of maintenance at ground level and a structure lifespan of over 15 years.
With a URSTAG modular concrete batching plant, of the quick-install type, operational in 7-15 days, foundation-free and transportable to ISO container standard, you obtain a flexible concrete production installation that is easy to relocate and compliant with the strictest environmental requirements, backed by intelligent PLC control and high value across the entire lifecycle.
