Automatic folding and sealing line for pre-die-cut boxes without glue: full servo drive, Italian mechanical design, 4–7 pcs/min folding, 6–10 pcs/min batch sealing, 50% labor savings, optional robotic arm.
| Solution type | Automatic folding and sealing line for pre-die-cut boxes without glue |
| Folding machine efficiency | 3–7 pcs/minute |
| Sealing machine efficiency, standard type | 4–7 pcs/minute |
| Batch sealing efficiency | 6–10 pcs/minute |
| Processed corrugated board thickness | 3–7 mm |
| Conveyor speed | 20–50 m/min |
| Drive system | Full servo: all axes with independent servomotors |
| Format adjustment | Single click: automatic servo adjustment of all axes |
| Compatible board | 3-layer (CO3) and 5-layer (CO5) |
| Gluing system | No glue: traditional mechanical folding |
| Labor savings | 50% compared to the manual process |
| Mechanical design | Of Italian origin |
| Control system | Independently developed in-house |
| Unloading robotic arm | Optional, full automatic unloading |
| Patents | Patented design, first in the industry |
| Product identification | QR code scanning (Scan Code) |
The automatic box folding and sealing line FQ-P03 is a fully automated line that performs the traditional method of folding boxes without the use of glue, a mechanical approach that replaces labor and reduces workforce costs by up to 50%. With a full servomotor drive, mechanical design of Italian origin and the option of a robotic arm for automatic unloading, this automatic box folding and sealing line is the solution for industrial manufacturers that pack products in pre-die-cut boxes at speeds of 4–7 pcs/minute for folding and 6–10 pcs/minute for batch sealing.
Unlike FQ-P01 and FQ-P02, which form the box from flat board directly in the line, the automatic box folding and sealing line FQ-P03 receives pre-die-cut boxes (ready-prepared blanks) and folds and seals them automatically around the product, without glue and without manual intervention. The equipment automatically adjusts the optimal box transport distance, the sealing machine automatically folds each box, and the intelligent transport system automatically advances the completed packs towards the outfeed.
Main advantages of the automatic box folding and sealing line FQ-P03
• No glue: fully automated traditional mechanical folding. The FQ-P03 line performs the mechanical folding of the box without hot-melt or cold adhesive, eliminating the consumption costs of the adhesive, the risk of gluing defects and the need to maintain adhesive dosing systems; the mechanical method is more reliable and easier to maintain compared to glue-based systems.
• 50% savings in labor costs: by replacing the manual box folding and sealing operations, the FQ-P03 line reduces the personnel requirement at this stage by 50%, with accelerated return on investment compared to semi-automatic or manual solutions.
“Mechanical folding without glue, one-click adjustment and full servo drive: 50% saving on labour costs compared with the manual process.”
• Full servomotor drive: all the motion axes of the FQ-P03 line are driven by independent servomotors, ensuring maximum motion accuracy, fast adjustment and superior reliability compared to systems with pneumatic or conventional mechanical drive.
• One-click box dimension adjustment: the box specification change is performed with a single click from the control panel; the servomotors automatically reconfigure all axes to the new dimensions without manual mechanical adjustments, reducing format changeover times to a minimum.
• Mechanical design of Italian origin: the mechanical structure of the FQ-P03 line is designed according to principles of Italian origin, recognized in the packaging industry for accuracy, durability and reliability in continuous production at industrial speeds.
• Optional robotic arm for automatic unloading: the optional configuration with a robotic arm (mechanical arm) for the automatic unloading of sealed boxes eliminates the last point of manual intervention in the line, achieving full automation from the infeed of the blank to the outfeed of the sealed and palletized box.
• Compatible with 3- and 5-layer corrugated board: the FQ-P03 line processes blanks made of single wall (CO3) and double wall (CO5) corrugated board, covering the range of strengths needed for industrial and consumer packaging.
• Batch sealing efficiency 6–10 pcs/minute: the batch sealing speed of 6–10 pcs/minute ensures sustained industrial productivity, with the folding speed of 4–7 pcs/minute adapted to the geometric complexity of the processed blank.
Technical specifications: automatic box folding and sealing line FQ-P03
| Parameter | Specification |
|---|---|
| Model | FQ-P03 / FQ-FXL1800 |
| Solution type | Automatic folding and sealing line for pre-die-cut boxes without glue |
| Folding machine efficiency | 3–7 pcs/minute |
| Sealing machine efficiency, standard type | 4–7 pcs/minute |
| Batch sealing efficiency | 6–10 pcs/minute |
| Processed corrugated board thickness | 3–7 mm |
| Conveyor speed | 20–50 m/min |
| Drive system | Full servo: all axes with independent servomotors |
| Format adjustment | Single click: automatic servo adjustment of all axes |
| Compatible board | 3-layer (CO3) and 5-layer (CO5) |
| Gluing system | No glue: traditional mechanical folding |
| Labor savings | 50% compared to the manual process |
| Mechanical design | Of Italian origin |
| Control system | Independently developed in-house |
| Unloading robotic arm | Optional, full automatic unloading |
| Patents | Patented design, first in the industry |
| Product identification | QR code scanning (Scan Code) |
FQ-P03 versus FQ-P01 and FQ-P02: when to choose folding without glue
FQ-P01 and FQ-P02 form the box from flat board directly in the line, to the product's dimensions: solutions suitable when the boxes are not pre-die-cut and when each product has different dimensions. The FQ-P03 line receives pre-die-cut blanks and folds and seals them mechanically, without glue: the suitable solution when factories produce or purchase pre-die-cut blanks in defined formats and need to automate the folding and sealing stage.
The essential difference compared to a conventional folder-gluer from the HS or YF series is that FQ-P03 is integrated into a complete packaging line with conveyors, an intelligent transport system and a robotic arm option: it folds and glues the box, fills it with the product and seals it in the same automated flow. The choice between FQ-P03 and a folder-gluer depends on whether the process also includes packing the product into the box or only forming the empty box. UZINEX provides free consultancy for the optimal configuration.
Applications and industries for the automatic box folding and sealing line FQ-P03
The FQ-P03 line is intended for industrial manufacturers that pack finished products in pre-die-cut boxes and need to automate the folding and sealing stage, eliminating labor and reducing workforce costs by 50% compared to the manual process. It is suitable for any industry where the box is pre-die-cut and packaging is done through mechanical folding without glue.
Manufacturers of equipment, technical components and household appliances that pack finished products with constant dimensions over long runs use the FQ-P03 line because the one-click adjustment and the full servo drive allow fast changeover between formats without dead times for manual setup. At 6–10 pcs/minute in batch sealing mode, FQ-P03 can keep pace with most industrial assembly lines.
Companies in the food, cosmetic and pharmaceutical industries that use pre-die-cut corrugated board boxes for packing finished products benefit from the glue-free method of the FQ-P03 line, eliminating the risk of product contamination with adhesive and meeting the hygiene requirements of regulated sectors without additional protection systems.
Factories that produce or buy pre-die-cut blanks in defined formats and need to automate the folding and sealing stage around the product.
Manufacturers with long series at constant dimensions who take advantage of one-click adjustment and full servo drive for quick changeover between formats.
Regulated sectors that benefit from the glue-free method: no risk of contaminating the product with adhesive and compliance with hygiene requirements.
How the automatic box folding and sealing line FQ-P03 works
1. Pre-die-cut blank feeding: the pre-die-cut corrugated board blanks (CO3 or CO5) are fed into the FQ-P03 line via the feeding system; format identification is performed through QR code scanning or manual setting from the control panel.
2. Automatic servo format adjustment: when the specification changes, a single click from the control panel triggers the automatic reconfiguration of all servo axes to the new dimensions, without manual intervention; the independently developed control system automatically calculates and applies all folding parameters.
3. Automatic mechanical folding without glue: the automatic folding machine performs the mechanical folding of the blank at the correct angles, forming the box by the traditional mechanical method without adhesive; the process is fully automated and repeatable with servo accuracy across the entire production run.
4. Automatic transport distance adjustment: the system automatically adjusts the optimal box transport distance between stations, ensuring that each box reaches the sealing machine perfectly positioned without manual adjustments between different formats.
5. Fast automatic sealing: the fast sealing machine automatically folds the box flaps and applies the sealing tape; in batch mode, the efficiency reaches 6–10 pcs/minute, with the intelligent transport automatically advancing the completed packs towards the outfeed.
6. Automatic unloading with robotic arm (optional): the configuration with a robotic arm picks up the sealed boxes and automatically unloads them onto the outfeed conveyor or directly onto the pallet, eliminating the last point of manual intervention and completing the total automation of the line.
Why UZINEX for an automatic box folding and sealing line
• Free technical consultancy: UZINEX evaluates the type of blanks used, the production volume, the format change requirements and the integration with the existing production line to confirm that FQ-P03 is the optimal solution or to recommend another configuration from the portfolio.
• Transport, installation and commissioning included free of charge: the line is delivered, installed and started up at the customer's location by the UZINEX technical team, with full calibration of the servomotors, testing with the customer's real blanks and operator training.
• Extended 60-month warranty: one of the longest warranties available in Romania for industrial automatic folding and sealing lines, with technical support included for the entire warranty period and intervention in under 36 hours.
• National technical support in under 36 hours: physical intervention or video diagnostic session in less than 36 hours from notification, with a dedicated 24/7 phone line for UZINEX customers.
• Intelligent AI manual included: complete operation, preventive maintenance and troubleshooting documentation with AI assistance, capable of instantly resolving over 96% of technical requests without human intervention.
• Full eligibility for European funds: UZINEX provides the complete documentation and support for acquisitions with EU funding, PNRR or structural funds, including for public tender procedures.
The automatic box folding and sealing line FQ-P03 is the industrial solution for manufacturers that pack products in pre-die-cut boxes and want to eliminate the folding and sealing labor, with full servo drive, mechanical folding without glue, mechanical design of Italian origin, one-click adjustment and the option of a robotic arm for total automation, at 4–7 pcs/minute folding and 6–10 pcs/minute batch sealing.
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„I can do even 5 boxes for one person, I can also do 10 boxes. Which other firms can't do. That is, they'd have to change dies, set up a whole 12-hour affair.”
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