Tears used textile materials into reusable fiber for yarns, nonwovens and fillings.
| Feedstock | Textile waste: cotton, polyester, blends, woven, knit |
| Principle | Mechanical tearing by needle/pin cylinders |
| End product | Reusable fibre for yarn, nonwovens, fillings |
| Pre-processing | Cutting into small pieces before tearing |
| Stages | One or more tearing stages for finer fibre |
| Fibre collection | Pneumatic transport and collection system |
| Control | Automatic, controlled feeding |
| Components | CE marked where applicable |
| Capacity | Configurable according to the project |
| Material | Recovered fibre applications |
| Cotton waste | Recycled yarn, nonwovens, industrial wadding |
| Polyester waste | Fillings, nonwovens, insulation materials |
| Cotton-polyester blends | Upholstery materials, felts |
| Tailoring offcuts | Various applications depending on composition |
| Worn knits and woven fabrics | Fibre for recycling into yarn or nonwovens |
The textile industry generates huge amounts of waste, tailoring offcuts, worn materials, production waste, discarded clothing, which, instead of ending up in landfill, can be turned into reusable fibre. A textile waste recycling machine tears textile materials into their constituent fibre, recovering a valuable raw material for the manufacture of yarn, nonwovens, fillings and insulation materials.
A versatile textile waste recycling machine processes a wide range of materials, cotton, polyester, blends, woven and knit offcuts, tearing them into their base fibre through the mechanical action of cylinders fitted with needles or pins. See the full range of recycling equipment and the solutions for textile recycling.
• Tearing into reusable fibre, turns worn textile materials into their constituent fibre, a valuable raw material.
• Material versatility, processes cotton, polyester, blends, woven and knit fabrics, with parameter adjustment for each type.
• Needle cylinders for tearing, the mechanical action of cylinders fitted with needles or pins progressively tears the material into fibre.
• Fibre for diverse applications, the recovered fibre is used in yarn, nonwovens, fillings, insulation and upholstery materials.
• Less landfill waste, recovering textile waste reduces the quantities disposed of and the associated costs.
• Valuable raw material, recycled fibre replaces virgin fibre in many applications, at a lower cost.
• Automatic control, automated flow with controlled feeding and fibre collection.
• Scalable, capacity is sized for the volume of textile waste processed.
| Parameter | Value |
|---|---|
| Feedstock | Textile waste: cotton, polyester, blends, woven, knit |
| Principle | Mechanical tearing by needle/pin cylinders |
| End product | Reusable fibre for yarn, nonwovens, fillings |
| Pre-processing | Cutting into small pieces before tearing |
| Stages | One or more tearing stages for finer fibre |
| Fibre collection | Pneumatic transport and collection system |
| Control | Automatic, controlled feeding |
| Components | CE marked where applicable |
| Capacity | Configurable according to the project |
A textile waste recycling machine serves textile factories with production waste, tailoring workshops with material offcuts, collection centres for worn textiles and manufacturers of nonwovens and fillings that use recycled fibre. The textile industry is one of the largest generators of waste globally, and recycling this waste into reusable fibre answers both an economic and a pressing environmental need.
Textile waste management is regulated at European level, with a growing emphasis on recycling within the circular economy; a textile waste recycling machine delivered in Europe is designed in line with the requirements of the Waste Framework Directive 2008/98/EC. For integration into a complete textile recycling line, see also the complete industry solutions.
The recovered fibre has numerous applications: in the spinning of recycled yarn (on its own or blended with virgin fibre), in the manufacture of nonwovens (geotextiles, upholstery materials, industrial felts), in fillings for mattresses, pillows and toys, and in thermal and acoustic insulation materials. This versatility of applications ensures a stable market for recycled fibre.
The tearing action is carried out by rotating cylinders fitted with metal needles or pins, which grip and pull the textile material, progressively separating the yarns and then the fibres. The material usually passes through several tearing stages, each with finer needles, to obtain an increasingly pure and uniform fibre, freed from the structure of the original fabric or knit.
The economics of textile recycling are attractive: textile waste has a disposal cost (or even incurs management costs as waste), while the recovered fibre has market value. Turning a cost into a sellable product, plus reducing dependence on the more expensive virgin fibre, make investment in a textile recycling machine worthwhile for operators with steady volumes.
Material versatility is an important operational advantage: a single machine, with parameter adjustment, can process cotton, polyester, blends and various types of woven and knit fabrics. This allows operators to manage varied textile waste streams without separate equipment for each type of material.
| Material | Recovered fibre applications |
|---|---|
| Cotton waste | Recycled yarn, nonwovens, industrial wadding |
| Polyester waste | Fillings, nonwovens, insulation materials |
| Cotton-polyester blends | Upholstery materials, felts |
| Tailoring offcuts | Various applications depending on composition |
| Worn knits and woven fabrics | Fibre for recycling into yarn or nonwovens |
1. The textile waste is cut into small pieces for uniform feeding.
2. The cut material is fed into the first tearing stage.
3. The needle cylinders grip and pull the material, separating yarns and fibres.
4. The material passes through the successive tearing stages for increasingly fine fibre.
5. The torn fibre is transported pneumatically and collected.
6. The recovered fibre is baled or sent for further processing.
The control system coordinates feeding and the tearing stages. A correctly adjusted textile waste recycling machine produces reusable fibre of consistent quality, turning textile waste into a valuable raw material for a wide range of industrial applications.
What types of textile waste can it process?
A versatile machine processes cotton, polyester, cotton-polyester blends, tailoring offcuts, worn knits and woven fabrics. Parameter adjustment adapts the machine to each type of material. Materials with buttons, zippers or metal elements require pre-sorting or the removal of these elements before tearing.
What quality is the recovered fibre?
Fibre quality depends on the number of tearing stages and the input material. More stages produce a finer and more uniform fibre. The recovered fibre is suitable for recycled yarn, nonwovens, fillings and insulation materials, depending on the length and fineness obtained.
What is recycled fibre used for?
The recovered fibre is used in the spinning of recycled yarn, in the manufacture of nonwovens (geotextiles, upholstery, felts), in fillings for mattresses and pillows, and in thermal and acoustic insulation materials. The versatility of applications ensures a stable market for the fibre produced.
How many tearing stages are needed?
The number of stages depends on the desired fibre quality: a single stage produces coarse fibre suitable for fillings, while more stages produce finer fibre for spinning. The machine is configured with the number of stages suited to your application and target fibre quality.
URSTAG is a premium brand of recycling equipment, with over 15 years of experience. You don't just get a machine, you get a solution engineered by specialists, built from top-tier components and backed by a team that supports you from design through commissioning.
• European engineering, every machine and every complete line is designed by our engineering teams in Europe, with a focus on reliability, safety and energy efficiency.
• Premium components, we build on motors and automation from industry leaders: Siemens, Schneider Electric, ABB, WEG, SEW-Eurodrive, NORD Drivesystems and Bonfiglioli.
• Over 15 years of experience, we know how materials and machines behave in real-world operation, and we configure each solution for your flow and volume.
• New equipment, configured for you, we supply new units, made to order for your application, with complete technical documentation.
• Delivery, installation and training included, we handle transport, commissioning and operator training, with support throughout the equipment's life.
As a premium brand, URSTAG relies on European engineering, top-tier components and experience. You choose a partner that supports your production long term, with equipment built to run reliably in demanding industrial environments.
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