Industrially processes bulky cables into ≥99% copper and PVC granules.
| Process type | Shredder, granulation and dry dual separation |
| Feedstock | Copper cables and wires, large volumes |
| Stage 1 | Primary shredder for bulky cables |
| Stage 2 | Bladed granulator |
| Primary separation | Air gravity separator |
| Secondary separation | Electrostatic separator |
| Recovered products | Copper ≥99% and PVC / rubber |
| Control | PLC with re-feeding and alarms |
| Accepted material | Notes |
| Power cables, large section | Reduced by the primary shredder |
| Telecommunications cables | Telephone and data cables |
| Automotive and industrial cables | Electrical systems from vehicles and machinery |
| Fine copper wires | Processed directly in the granulator |
If you process large volumes of used cables, an electric cable recycling line with a primary shredder, granulator and electrostatic separator offers industrial throughput and high purity. The bulky cables are reduced progressively, then the separators split the copper from the PVC at a rate of about 99%.
The line runs continuously through PLC control, with automatic feeding and re-feeding and a pulse dust filter. See the full range of recycling equipment.
• Industrial throughput, the primary shredder processes bulky, thick cables.
• Two-stage separation, gravity and electrostatic for copper ≥99%.
• Automatic re-feeding, insufficiently separated material returns to the granulator.
• Integrated PLC control, all stages are coordinated automatically.
• Pulse filtration, the fine powders are captured along the line.
• Dry process, without wastewater.
• Two sellable products, copper granules and PVC / rubber.
• Modular configuration, the stages are sized to the volume and cables.
| Parameter | Value |
|---|---|
| Process type | Shredder, granulation and dry dual separation |
| Feedstock | Copper cables and wires, large volumes |
| Stage 1 | Primary shredder for bulky cables |
| Stage 2 | Bladed granulator |
| Primary separation | Air gravity separator |
| Secondary separation | Electrostatic separator |
| Recovered products | Copper ≥99% and PVC / rubber |
| Control | PLC with re-feeding and alarms |
The line serves non-ferrous metal recyclers, the energy and telecommunications sectors, sanitation operators and collectors of cables from demolition. At large volumes, the constant purity justifies the investment in a dedicated line.
The primary shredder allows the processing of large-section cables and thick bundles that cannot enter compact granulators directly.
The resulting PVC granules are sellable in the production of profiles and technical articles. For integration into a complete flow, see the full industry solutions.
| Accepted material | Notes |
|---|---|
| Power cables, large section | Reduced by the primary shredder |
| Telecommunications cables | Telephone and data cables |
| Automotive and industrial cables | Electrical systems from vehicles and machinery |
| Fine copper wires | Processed directly in the granulator |
1. The bulky cables are reduced in the primary shredder.
2. The granulator reduces the pieces to fine granules.
3. The gravity separator splits the PVC from the copper.
4. The partially separated material is returned automatically.
5. The electrostatic separator purifies the copper granules.
6. The copper and the PVC are collected separately, and the filter captures the dust.
Why is the primary shredder needed?
It reduces bulky cables and bundles to pieces the granulator can process.
What purity does the copper have?
Gravity and electrostatic separation produce copper at about 99% purity.
What capacity can the line reach?
The capacity is configured from hundreds of kilograms up to several tons per hour.
Can I extend the line?
Yes. Pre-shredding, separation or refining stages can be added.
URSTAG is a premium brand of recycling equipment, with over 15 years of experience. You don't just get a machine, you get a solution engineered by specialists, built from top-tier components and backed by a team that supports you from design through commissioning.
• European engineering, every machine and every complete line is designed by our engineering teams in Europe, with a focus on reliability, safety and energy efficiency.
• Premium components, we build on motors and automation from industry leaders: Siemens, Schneider Electric, ABB, WEG, SEW-Eurodrive, NORD Drivesystems and Bonfiglioli.
• Over 15 years of experience, we know how materials and machines behave in real-world operation, and we configure each solution for your flow and volume.
• New equipment, configured for you, we supply new units, made to order for your application, with complete technical documentation.
• Delivery, installation and training included, we handle transport, commissioning and operator training, with support throughout the equipment's life.
As a premium brand, URSTAG relies on European engineering, top-tier components and experience. You choose a partner that supports your production long term, with equipment built to run reliably in demanding industrial environments.
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