High speed disperser with a saw tooth disc, in 1, 2 or 3 shaft versions, from a 5 L lab unit to 8,000 L, 0.55–110 kW. Request a quote.
| Type | High speed disperser with saw tooth disc |
| Versions | 1 shaft (disperser), 2 shafts (disperser and scraper anchor), 3 shafts (disperser, anchor and screw or second disc) |
| Total volume | 5–8,000 L |
| Working volume | 4–6,400 L |
| Disperser power | 0.55–110 kW |
| Disperser speed | 750–10,000 rpm |
| Anchor speed | 15–120 rpm |
| Third element speed | 54–216 rpm |
| Viscosity | Pastes as thick as 1,500,000 cP, with motor and gearbox sized to order |
| Construction | Stainless steel, with stainless steel motor shroud |
| Contact parts | Stainless steel 304 or 316L; titanium, duplex or Hastelloy on request |
| Internal finish | Polished, down to Ra 0.4 µm |
| Vessel bottom | Torispherical or conical, for discharge |
| Sealing | Bearings and seals sit above the working zone, with no product contact |
| CE marking | Yes |
| Warranty | 60 months |
| Model | Total volume (L) |
| UZX-DS-5 | 5 |
| UZX-DS-70 | 70 |
| UZX-DS-100 | 100 |
| UZX-DS-200 | 200 |
| UZX-DS-300 | 300 |
| UZX-DS-500 | 500 |
| UZX-DS-700 | 700 |
| UZX-DS-1000 | 1,000 |
| UZX-DS-1200 | 1,200 |
| UZX-DS-2000 | 2,000 |
| UZX-DS-3000 | 3,000 |
| UZX-DS-4000 | 4,000 |
| UZX-DS-6000 | 6,000 |
| UZX-DS-8000 | 8,000 |
The UZX-983 high speed disperser disperses powders and liquids into a liquid with a saw tooth disc that turns at high speed. It is built for paint, ink, adhesive, cosmetics, food and pharmaceutical plants that need an even dispersion without agglomerates. The range starts with a 5 L lab disperser and reaches 8,000 L.
It comes in three versions. The single shaft disperser is for liquids of low to medium viscosity. The twin and triple shaft versions add a slow anchor with scrapers, and the triple shaft also carries a screw or a second disc for heavy pastes.
| Parameter | Value |
|---|---|
| Type | High speed disperser with saw tooth disc |
| Versions | 1 shaft (disperser), 2 shafts (disperser and scraper anchor), 3 shafts (disperser, anchor and screw or second disc) |
| Total volume | 5–8,000 L |
| Working volume | 4–6,400 L |
| Disperser power | 0.55–110 kW |
| Disperser speed | 750–10,000 rpm |
| Anchor speed | 15–120 rpm |
| Third element speed | 54–216 rpm |
| Viscosity | Pastes as thick as 1,500,000 cP, with motor and gearbox sized to order |
| Construction | Stainless steel, with stainless steel motor shroud |
| Contact parts | Stainless steel 304 or 316L; titanium, duplex or Hastelloy on request |
| Internal finish | Polished, down to Ra 0.4 µm |
| Vessel bottom | Torispherical or conical, for discharge |
| Sealing | Bearings and seals sit above the working zone, with no product contact |
| CE marking | Yes |
| Warranty | 60 months |
The model code gives the total volume. The twin shaft version is coded UZX-DS2 and the triple shaft version UZX-DS3, followed by the same volume. Where power has several values, the first is the disperser, then the anchor and the third element.
| Model | Total volume (L) | Working volume (L) | 1 shaft (kW) | 2 shafts (kW) | 3 shafts (kW) | Disperser speed (rpm) |
|---|---|---|---|---|---|---|
| UZX-DS-5 | 5 | 4 | 0.55 | 1.1 / 0.22 | 1.1 / 0.22 / 0.22 | 10,000 (5,400 with 2 and 3 shafts) |
| UZX-DS-70 | 70 | 56 | 3 | 3 / 0.75 | 3 / 0.75 / 0.75 | 3,000 |
| UZX-DS-100 | 100 | 80 | 4 | 4 / 0.75 | 4 / 0.75 / 0.75 | 3,000 |
| UZX-DS-200 | 200 | 160 | 5.5 | 5.5 / 1.1 | 5.5 / 1.1 / 1.1 | 3,000 |
| UZX-DS-300 | 300 | 240 | 7.5 | 7.5 / 1.1 | 7.5 / 1.1 / 1.1 | 2,400 |
| UZX-DS-500 | 500 | 400 | 11 | 11 / 2.2 | 11 / 2.2 / 2.2 | 2,100 |
| UZX-DS-700 | 700 | 560 | 15 | 15 / 3 | 15 / 3 / 3 | 1,800 |
| UZX-DS-1000 | 1,000 | 800 | 22 | 22 / 4 | 22 / 4 / 5.5 | 1,500 |
| UZX-DS-1200 | 1,200 | 960 | 22 | 22 / 4 | 22 / 4 / 5.5 | 1,500 |
| UZX-DS-2000 | 2,000 | 1,600 | 37 | 37 / 5.5 | 37 / 5.5 / 5.5 | 1,200 |
| UZX-DS-3000 | 3,000 | 2,400 | 45 | 45 / 5.5 | 45 / 5.5 / 7.5 | 1,000 |
| UZX-DS-4000 | 4,000 | 3,200 | 55 | 55 / 7.5 | 55 / 7.5 / 7.5 | 900 |
| UZX-DS-6000 | 6,000 | 4,800 | 90 | 90 / 11 | 90 / 11 / 11 | 900 |
| UZX-DS-8000 | 8,000 | 6,400 | 110 | 110 / 15 | 110 / 15 / 18.5 | 750 |
Motor power is matched to the density and viscosity of the product. High shear dispersion of non-Newtonian fluids needs more kW than standard blending, so we confirm the power and the disc type in the quote.
The saw tooth disc turns at high speed and creates strong shear at its edge, where powder agglomerates break up. The rotation forms a vortex that draws dry powder into the shear zone and wets it at once.
In the twin and triple shaft versions, the slow scraper anchor wipes the wall and turns over the whole batch. Flow is turbulent at the disc and laminar in the rest of the vessel, so the zones near the wall are mixed too. The third shaft, with a screw or a second disc, handles very viscous pastes.
The multi shaft versions can run under vacuum for air-free products. Initial mixing, deaeration and homogenizing then happen in one vessel, with no transfer between machines.
• Process time up to 90% shorter than mixing with a conventional agitator.
• Even distribution down to one part in a million, for active ingredients, catalysts or minor additives.
• The same geometry and disc tip speed from 5 to 8,000 L, so a recipe tuned in the lab repeats in production.
• Bearings and seals sit above the working zone and never touch the product.
• Internal surfaces polished down to Ra 0.4 µm for pharmaceutical and food production.
• Paints, coatings and printing inks, where pigment must be dispersed without agglomerates.
• Adhesives, sealants, silicone pastes and battery materials, with the twin and triple shaft versions.
• Creams, lotions, hair conditioner and toothpaste, where vacuum processing gives a glossy, stable product.
• Mayonnaise, ketchup, salad dressings and chocolate fillings.
• Ointments, medicinal emulsions and syrups in pharmaceutical production.
• Feed additives, agricultural chemicals and conductive particles for electronics.
Viscosity decides the version. A single shaft disperser is enough for liquids of low to medium viscosity and costs less. For heavy pastes, shear thinning products and air-free products, choose two or three shafts with vacuum.
The batch decides the model. The working volume is 80% of the total volume, so a 400 L batch fits the 500 L model. A 5 L lab disperser is available for recipe trials.
For air-free creams and long shelf life emulsions, see also the vacuum emulsifying mixer UZX-985 for creams, emulsions and sauces, 10–2,000 L. For masses that no longer flow, the right machine is the sigma mixer UZX-984 with Z blades, with or without extruder, 1–3,000 L.
• Heating or cooling jacket, with steam, thermal oil or water.
• Vacuum or pressure rated execution.
• ATEX motors and spark-proof controls for explosive atmospheres.
• Hydraulic lifting of the top assembly for cleaning and maintenance.
• Internal spray nozzles for liquid addition or cleaning in place (CIP).
• Sampling without stopping the disperser or breaking the vacuum.
• PLC control with touchscreen, recipes, data logging and batch traceability.
• Load cells for ingredient weighing and torque monitoring drives that follow product consistency.
• Mixing elements coated with tungsten carbide for abrasive products.
The price depends on the version, the volume, the contact materials and the options, such as the jacket, vacuum, ATEX or automation. Send us your product, its viscosity, the batch size and the working temperature. UZINEX engineers will recommend the configuration and send you a quote.
If the disperser is part of a project funded by EU grants or the Romanian recovery plan (PNRR), we help you before the application is written. The technical advice is free. Together we set the version, volume and options, and you receive the technical documents for the file.
• Transport, installation and commissioning included, on site, with operator training.
• 60 month warranty, standard across the catalogue.
• Nationwide service in Romania, with an on-site response within 24 hours.
• Technical documents for public tenders in Romania (SEAP/SICAP).
• Configuration to order, with the materials, jacket and automation that suit your product.
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